Numerical simulation and experimental study for ultrasonic vibration-assisted drilling of SiCp/AL6063
Thrust force and metal chips are essential focuses in SiCp/AL6063 drilling operations. Compared with conventional drilling (CD), the ultrasonic vibration-assisted drilling (UVAD) has attractive advantages: for instance, short chips, small cutting forces, etc. However, the mechanism of UVAD is still...
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| Format: | Article |
| Language: | English |
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AIMS Press
2023-01-01
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| Series: | Mathematical Biosciences and Engineering |
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| Online Access: | https://www.aimspress.com/article/doi/10.3934/mbe.2023124?viewType=HTML |
| _version_ | 1811175552506134528 |
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| author | Xu Ji Fan Bai Jiang Jiang Hongge Fu Qingjie Sun Weiyu Zhu |
| author_facet | Xu Ji Fan Bai Jiang Jiang Hongge Fu Qingjie Sun Weiyu Zhu |
| author_sort | Xu Ji |
| collection | DOAJ |
| description | Thrust force and metal chips are essential focuses in SiCp/AL6063 drilling operations. Compared with conventional drilling (CD), the ultrasonic vibration-assisted drilling (UVAD) has attractive advantages: for instance, short chips, small cutting forces, etc. However, the mechanism of UVAD is still inadequate, especially in the thrust force prediction model and numerical simulation. In this study, a mathematical prediction model considering the ultrasonic vibration of the drill is established to calculate the thrust force of UVAD. A 3D finite element model (FEM) for the thrust force and chip morphology analysis is subsequently researched based on ABAQUS software. Finally, experiments of CD and UVAD of SiCp/Al6063 are performed. The results show that when the feed rate reaches 151.6 mm/min, the thrust force of UVAD decreases to 66.1 N, and width of the chip decreases to 228 um. As a result, the errors of the mathematical prediction and 3D FEM model of UVAD are about 12.1 and 17.4% for the thrust force, and the errors of the CD and UVAD of SiCp/Al6063 are 3.5 and 11.4% for the chip width, respectively. Compared with the CD, UVAD could reduce the thrust force and improve chip evacuation effectively. |
| first_indexed | 2024-04-10T19:37:38Z |
| format | Article |
| id | doaj.art-620278aecf554fc2a49952019b62da72 |
| institution | Directory Open Access Journal |
| issn | 1551-0018 |
| language | English |
| last_indexed | 2024-04-10T19:37:38Z |
| publishDate | 2023-01-01 |
| publisher | AIMS Press |
| record_format | Article |
| series | Mathematical Biosciences and Engineering |
| spelling | doaj.art-620278aecf554fc2a49952019b62da722023-01-30T01:24:17ZengAIMS PressMathematical Biosciences and Engineering1551-00182023-01-012022651266810.3934/mbe.2023124Numerical simulation and experimental study for ultrasonic vibration-assisted drilling of SiCp/AL6063Xu Ji 0Fan Bai1Jiang Jiang2Hongge Fu 3Qingjie Sun4Weiyu Zhu51. School of Mechanical and Electrical Engineering, North China Institute of Aerospace Engineering, 133 Aimin East Road, Langfang, Hebei, China1. School of Mechanical and Electrical Engineering, North China Institute of Aerospace Engineering, 133 Aimin East Road, Langfang, Hebei, China2. Department of Additive Manufacturing, Beijing Spacecrafts Manufacturing Factory, 104 Youyi road, Haidian District, Beijing, China1. School of Mechanical and Electrical Engineering, North China Institute of Aerospace Engineering, 133 Aimin East Road, Langfang, Hebei, China1. School of Mechanical and Electrical Engineering, North China Institute of Aerospace Engineering, 133 Aimin East Road, Langfang, Hebei, China1. School of Mechanical and Electrical Engineering, North China Institute of Aerospace Engineering, 133 Aimin East Road, Langfang, Hebei, ChinaThrust force and metal chips are essential focuses in SiCp/AL6063 drilling operations. Compared with conventional drilling (CD), the ultrasonic vibration-assisted drilling (UVAD) has attractive advantages: for instance, short chips, small cutting forces, etc. However, the mechanism of UVAD is still inadequate, especially in the thrust force prediction model and numerical simulation. In this study, a mathematical prediction model considering the ultrasonic vibration of the drill is established to calculate the thrust force of UVAD. A 3D finite element model (FEM) for the thrust force and chip morphology analysis is subsequently researched based on ABAQUS software. Finally, experiments of CD and UVAD of SiCp/Al6063 are performed. The results show that when the feed rate reaches 151.6 mm/min, the thrust force of UVAD decreases to 66.1 N, and width of the chip decreases to 228 um. As a result, the errors of the mathematical prediction and 3D FEM model of UVAD are about 12.1 and 17.4% for the thrust force, and the errors of the CD and UVAD of SiCp/Al6063 are 3.5 and 11.4% for the chip width, respectively. Compared with the CD, UVAD could reduce the thrust force and improve chip evacuation effectively.https://www.aimspress.com/article/doi/10.3934/mbe.2023124?viewType=HTMLuvadmathematical prediction model3d femchip morphology |
| spellingShingle | Xu Ji Fan Bai Jiang Jiang Hongge Fu Qingjie Sun Weiyu Zhu Numerical simulation and experimental study for ultrasonic vibration-assisted drilling of SiCp/AL6063 Mathematical Biosciences and Engineering uvad mathematical prediction model 3d fem chip morphology |
| title | Numerical simulation and experimental study for ultrasonic vibration-assisted drilling of SiCp/AL6063 |
| title_full | Numerical simulation and experimental study for ultrasonic vibration-assisted drilling of SiCp/AL6063 |
| title_fullStr | Numerical simulation and experimental study for ultrasonic vibration-assisted drilling of SiCp/AL6063 |
| title_full_unstemmed | Numerical simulation and experimental study for ultrasonic vibration-assisted drilling of SiCp/AL6063 |
| title_short | Numerical simulation and experimental study for ultrasonic vibration-assisted drilling of SiCp/AL6063 |
| title_sort | numerical simulation and experimental study for ultrasonic vibration assisted drilling of sicp al6063 |
| topic | uvad mathematical prediction model 3d fem chip morphology |
| url | https://www.aimspress.com/article/doi/10.3934/mbe.2023124?viewType=HTML |
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