Performance evaluation of the submerged abrasive water jet turning process for improving machinability of castamide
In this study, the submerged abrasive water jet turning (AWJT) system was used for improving machinability of castamide material and process parameters have been investigated comprehensively. Optimum parameters were determined as to minimize the surface roughness and maximize the material removal ra...
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Language: | English |
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Elsevier
2020-08-01
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Series: | Engineering Science and Technology, an International Journal |
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Online Access: | http://www.sciencedirect.com/science/article/pii/S2215098620302135 |
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author | Salem A. Basher Ibrahim Seyma Korkmaz M. Huseyin Cetin Fuat Kartal |
author_facet | Salem A. Basher Ibrahim Seyma Korkmaz M. Huseyin Cetin Fuat Kartal |
author_sort | Salem A. Basher Ibrahim |
collection | DOAJ |
description | In this study, the submerged abrasive water jet turning (AWJT) system was used for improving machinability of castamide material and process parameters have been investigated comprehensively. Optimum parameters were determined as to minimize the surface roughness and maximize the material removal rate in the submerged turning process of castamide. 3-level traverse speed (TS), abrasive flow rate (AFR) and spindle speed (SS) were taken as the input parameters, and the experimental design was made as a full factorial design. The effect ratios of the input parameters were analyzed statistically by ANOVA and graphical methods, and their interactions were examined by 3D surface images. Optimum test condition was determined by TOPSIS and VIKOR methods. Experimental results were compared with conventional abrasive water jet process. In addition, regression equations were obtained for the explanation of the experimental results mathematically to show the relationships between the variables. According to the experimental results, submerged AWJT increased the surface roughness of castamide material by 15% compared to conventional AWJT and decreased the metal removal rate by 5.22%. ANOVA results showed that the traverse speed is the most effective parameter on the machinability of castamide. Traverse speed was found to be 83.11% effective on surface roughness and 85.56% on material removal rate. According to TOPSIS and VIKOR optimization results, 40 mm/min TS, 310 g /min AFR and 300 rpm SS values were determined as the optimum test conditions. |
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format | Article |
id | doaj.art-625d383f2ab5413194672ae98713c3bd |
institution | Directory Open Access Journal |
issn | 2215-0986 |
language | English |
last_indexed | 2024-12-13T00:27:55Z |
publishDate | 2020-08-01 |
publisher | Elsevier |
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series | Engineering Science and Technology, an International Journal |
spelling | doaj.art-625d383f2ab5413194672ae98713c3bd2022-12-22T00:05:23ZengElsevierEngineering Science and Technology, an International Journal2215-09862020-08-01234801811Performance evaluation of the submerged abrasive water jet turning process for improving machinability of castamideSalem A. Basher Ibrahim0Seyma Korkmaz1M. Huseyin Cetin2Fuat Kartal3Karabuk University, Engineering Faculty, Mechanical Engineering Department, Karabuk 78050, TurkeyKarabuk University, Engineering Faculty, Mechanical Engineering Department, Karabuk 78050, TurkeyKarabuk University, Engineering Faculty, Mechanical Engineering Department, Karabuk 78050, Turkey; Corresponding author.Kastamonu University, Engineering and Architecture Faculty, Mechanical Engineering Department, Kastamonu 37150, TurkeyIn this study, the submerged abrasive water jet turning (AWJT) system was used for improving machinability of castamide material and process parameters have been investigated comprehensively. Optimum parameters were determined as to minimize the surface roughness and maximize the material removal rate in the submerged turning process of castamide. 3-level traverse speed (TS), abrasive flow rate (AFR) and spindle speed (SS) were taken as the input parameters, and the experimental design was made as a full factorial design. The effect ratios of the input parameters were analyzed statistically by ANOVA and graphical methods, and their interactions were examined by 3D surface images. Optimum test condition was determined by TOPSIS and VIKOR methods. Experimental results were compared with conventional abrasive water jet process. In addition, regression equations were obtained for the explanation of the experimental results mathematically to show the relationships between the variables. According to the experimental results, submerged AWJT increased the surface roughness of castamide material by 15% compared to conventional AWJT and decreased the metal removal rate by 5.22%. ANOVA results showed that the traverse speed is the most effective parameter on the machinability of castamide. Traverse speed was found to be 83.11% effective on surface roughness and 85.56% on material removal rate. According to TOPSIS and VIKOR optimization results, 40 mm/min TS, 310 g /min AFR and 300 rpm SS values were determined as the optimum test conditions.http://www.sciencedirect.com/science/article/pii/S2215098620302135Submerged turningAbrasive water jetCastamideTOPSISVIKOR |
spellingShingle | Salem A. Basher Ibrahim Seyma Korkmaz M. Huseyin Cetin Fuat Kartal Performance evaluation of the submerged abrasive water jet turning process for improving machinability of castamide Engineering Science and Technology, an International Journal Submerged turning Abrasive water jet Castamide TOPSIS VIKOR |
title | Performance evaluation of the submerged abrasive water jet turning process for improving machinability of castamide |
title_full | Performance evaluation of the submerged abrasive water jet turning process for improving machinability of castamide |
title_fullStr | Performance evaluation of the submerged abrasive water jet turning process for improving machinability of castamide |
title_full_unstemmed | Performance evaluation of the submerged abrasive water jet turning process for improving machinability of castamide |
title_short | Performance evaluation of the submerged abrasive water jet turning process for improving machinability of castamide |
title_sort | performance evaluation of the submerged abrasive water jet turning process for improving machinability of castamide |
topic | Submerged turning Abrasive water jet Castamide TOPSIS VIKOR |
url | http://www.sciencedirect.com/science/article/pii/S2215098620302135 |
work_keys_str_mv | AT salemabasheribrahim performanceevaluationofthesubmergedabrasivewaterjetturningprocessforimprovingmachinabilityofcastamide AT seymakorkmaz performanceevaluationofthesubmergedabrasivewaterjetturningprocessforimprovingmachinabilityofcastamide AT mhuseyincetin performanceevaluationofthesubmergedabrasivewaterjetturningprocessforimprovingmachinabilityofcastamide AT fuatkartal performanceevaluationofthesubmergedabrasivewaterjetturningprocessforimprovingmachinabilityofcastamide |