The study of the influence of micro-arc oxidation modes on the morphology and parameters of an oxide coating on the D16AT aluminum alloy

An effective way to protect valve metals and their alloys is the micro-arc oxidation method (MAO), which is currently used in various industries. However, to achieve the desired characteristics and properties of oxide coatings, a large number of experiments are required to determine an optimal oxida...

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Main Authors: Fengyuan Bao, Oleg V. Bashkov, Dan Zhang, Lan Lyu, Tatiana I. Bashkova
Format: Article
Language:English
Published: Togliatti State University 2023-03-01
Series:Frontier Materials & Technologies
Subjects:
Online Access:https://www.vektornaukitech.ru/jour/article/view/817/772
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author Fengyuan Bao
Oleg V. Bashkov
Dan Zhang
Lan Lyu
Tatiana I. Bashkova
author_facet Fengyuan Bao
Oleg V. Bashkov
Dan Zhang
Lan Lyu
Tatiana I. Bashkova
author_sort Fengyuan Bao
collection DOAJ
description An effective way to protect valve metals and their alloys is the micro-arc oxidation method (MAO), which is currently used in various industries. However, to achieve the desired characteristics and properties of oxide coatings, a large number of experiments are required to determine an optimal oxidation mode, which makes the MAO method labor-intensive and resource-consuming. One of the ways to solve this problem is the search for an informative parameter or several parameters, the use of which during the oxidation process monitoring allows identifying a relationship between the MAO modes and the specified characteristics of oxide coatings. This paper studies the influence of the specified technological MAO modes (current density, oxidation time, amplitude of acoustic emission (AE) signals recorded during MAO) on the morphology and parameters of oxide coatings (thickness δ and surface roughness Ra) deposited on the D16AT aluminum alloy clad with pure aluminum. Multivariate planning of an experiment and the performed regression analysis allowed establishing a relationship between two oxidation factors (current density and oxidation time) and the parameters of the produced coatings. The authors proposed an additional factor, which is determined in the monitoring mode during the oxidation process as the time from the moment when the maximum or minimum of the acoustic emission (AE) amplitude recorded in the MAO process is reached until the end of the oxidation process. The study established that the introduction of an additional factor allows increasing significantly the reliability of the dependence between the coating parameters obtained experimentally and by the computational method based on the regression analysis. The authors note that when performing MAO, with the additional use of the MAO process monitoring by recording the AE amplitude, it is possible to achieve a high reliability between the calculated and actual values of the parameters of oxide coatings.
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spelling doaj.art-627f26e032f14f9992c15e02b64bb2742023-07-27T12:18:17ZengTogliatti State UniversityFrontier Materials & Technologies2782-40392782-60742023-03-01172110.18323/2782-4039-2023-1-7-21The study of the influence of micro-arc oxidation modes on the morphology and parameters of an oxide coating on the D16AT aluminum alloyFengyuan Bao0https://orcid.org/0000-0001-5762-7953Oleg V. Bashkov1https://orcid.org/0000-0002-3910-9797Dan Zhang2https://orcid.org/0000-0003-4150-7038Lan Lyu3Tatiana I. Bashkova4https://orcid.org/0000-0001-7070-5821Komsomolsk-na-Amure State University, Komsomolsk-on-Amur, RussiaKomsomolsk-na-Amure State University, Komsomolsk-on-Amur, RussiaHeilongjiang University of Science and Technology, Harbin, ChinaKomsomolsk-na-Amure State University, Komsomolsk-on-Amur, Russia; Heilongjiang University of Science and Technology, Harbin, ChinaKomsomolsk-na-Amure State University, Komsomolsk-on-Amur, RussiaAn effective way to protect valve metals and their alloys is the micro-arc oxidation method (MAO), which is currently used in various industries. However, to achieve the desired characteristics and properties of oxide coatings, a large number of experiments are required to determine an optimal oxidation mode, which makes the MAO method labor-intensive and resource-consuming. One of the ways to solve this problem is the search for an informative parameter or several parameters, the use of which during the oxidation process monitoring allows identifying a relationship between the MAO modes and the specified characteristics of oxide coatings. This paper studies the influence of the specified technological MAO modes (current density, oxidation time, amplitude of acoustic emission (AE) signals recorded during MAO) on the morphology and parameters of oxide coatings (thickness δ and surface roughness Ra) deposited on the D16AT aluminum alloy clad with pure aluminum. Multivariate planning of an experiment and the performed regression analysis allowed establishing a relationship between two oxidation factors (current density and oxidation time) and the parameters of the produced coatings. The authors proposed an additional factor, which is determined in the monitoring mode during the oxidation process as the time from the moment when the maximum or minimum of the acoustic emission (AE) amplitude recorded in the MAO process is reached until the end of the oxidation process. The study established that the introduction of an additional factor allows increasing significantly the reliability of the dependence between the coating parameters obtained experimentally and by the computational method based on the regression analysis. The authors note that when performing MAO, with the additional use of the MAO process monitoring by recording the AE amplitude, it is possible to achieve a high reliability between the calculated and actual values of the parameters of oxide coatings.https://www.vektornaukitech.ru/jour/article/view/817/772micro-arc oxidationoxide coatingacoustic emissionmultivariate analysissurface morphologyaluminum alloyd16at alloyvalve group alloy
spellingShingle Fengyuan Bao
Oleg V. Bashkov
Dan Zhang
Lan Lyu
Tatiana I. Bashkova
The study of the influence of micro-arc oxidation modes on the morphology and parameters of an oxide coating on the D16AT aluminum alloy
Frontier Materials & Technologies
micro-arc oxidation
oxide coating
acoustic emission
multivariate analysis
surface morphology
aluminum alloy
d16at alloy
valve group alloy
title The study of the influence of micro-arc oxidation modes on the morphology and parameters of an oxide coating on the D16AT aluminum alloy
title_full The study of the influence of micro-arc oxidation modes on the morphology and parameters of an oxide coating on the D16AT aluminum alloy
title_fullStr The study of the influence of micro-arc oxidation modes on the morphology and parameters of an oxide coating on the D16AT aluminum alloy
title_full_unstemmed The study of the influence of micro-arc oxidation modes on the morphology and parameters of an oxide coating on the D16AT aluminum alloy
title_short The study of the influence of micro-arc oxidation modes on the morphology and parameters of an oxide coating on the D16AT aluminum alloy
title_sort study of the influence of micro arc oxidation modes on the morphology and parameters of an oxide coating on the d16at aluminum alloy
topic micro-arc oxidation
oxide coating
acoustic emission
multivariate analysis
surface morphology
aluminum alloy
d16at alloy
valve group alloy
url https://www.vektornaukitech.ru/jour/article/view/817/772
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