Investigation of the Effect of Chip Breaker Form on Surface Roughness and Cutting Forces in AISI 1040 Steel Milling
In this study, the effects of chip breaker forms (E-PL, M-PL, M-PM, M-MM) on the surface roughness and cutting forces were investigated in milling of AISI 1040 steel at CNC vertical machining center. Experimental studies were performed at four cutting speeds (150, 225, 300, 375 m/min), three feed ra...
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| Format: | Article |
| Language: | English |
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Gazi University
2019-06-01
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| Series: | Gazi Üniversitesi Fen Bilimleri Dergisi |
| Subjects: | |
| Online Access: | https://dergipark.org.tr/tr/download/article-file/736092 |
| _version_ | 1797912199193165824 |
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| author | İbrahim ÇAKMAK Yakup TURGUT |
| author_facet | İbrahim ÇAKMAK Yakup TURGUT |
| author_sort | İbrahim ÇAKMAK |
| collection | DOAJ |
| description | In this study, the effects of chip breaker forms (E-PL, M-PL, M-PM, M-MM) on the surface roughness and cutting forces were investigated in milling of AISI 1040 steel at CNC vertical machining center. Experimental studies were performed at four cutting speeds (150, 225, 300, 375 m/min), three feed rates (0.05, 0.1, 0.15 mm/tooth) and 1 mm depth of cut in dry cutting conditions. As a result of the experiments, the best surface roughness values and the lowest cutting force values were obtained with cutting tools having chip breaker form E-PL. Surface roughness was increased for all cutting tools with the increase in feed rate and decreased with increasing cutting speed. The best surface roughness values were determined as 0,134 µm, at the cutting speed of 375 m/min and at 0,05 mm / tooth feed with E-PL coded cutting tool. In addition, it was observed that cutting force increases with the increase in feed rate and decreases with the decrease in cutting speed. |
| first_indexed | 2024-04-10T11:53:44Z |
| format | Article |
| id | doaj.art-62b69700590b4f1e8a993f92f3c550fd |
| institution | Directory Open Access Journal |
| issn | 2147-9526 |
| language | English |
| last_indexed | 2024-04-10T11:53:44Z |
| publishDate | 2019-06-01 |
| publisher | Gazi University |
| record_format | Article |
| series | Gazi Üniversitesi Fen Bilimleri Dergisi |
| spelling | doaj.art-62b69700590b4f1e8a993f92f3c550fd2023-02-15T16:17:01ZengGazi UniversityGazi Üniversitesi Fen Bilimleri Dergisi2147-95262019-06-017248249410.29109/gujsc.518229Investigation of the Effect of Chip Breaker Form on Surface Roughness and Cutting Forces in AISI 1040 Steel Millingİbrahim ÇAKMAKYakup TURGUTIn this study, the effects of chip breaker forms (E-PL, M-PL, M-PM, M-MM) on the surface roughness and cutting forces were investigated in milling of AISI 1040 steel at CNC vertical machining center. Experimental studies were performed at four cutting speeds (150, 225, 300, 375 m/min), three feed rates (0.05, 0.1, 0.15 mm/tooth) and 1 mm depth of cut in dry cutting conditions. As a result of the experiments, the best surface roughness values and the lowest cutting force values were obtained with cutting tools having chip breaker form E-PL. Surface roughness was increased for all cutting tools with the increase in feed rate and decreased with increasing cutting speed. The best surface roughness values were determined as 0,134 µm, at the cutting speed of 375 m/min and at 0,05 mm / tooth feed with E-PL coded cutting tool. In addition, it was observed that cutting force increases with the increase in feed rate and decreases with the decrease in cutting speed.https://dergipark.org.tr/tr/download/article-file/736092Chip breaker formSurface roughness Cutting force AISI 1040Surface roughnessCutting force AISI 1040Cutting forceAISI 1040 |
| spellingShingle | İbrahim ÇAKMAK Yakup TURGUT Investigation of the Effect of Chip Breaker Form on Surface Roughness and Cutting Forces in AISI 1040 Steel Milling Gazi Üniversitesi Fen Bilimleri Dergisi Chip breaker form Surface roughness Cutting force AISI 1040 Surface roughness Cutting force AISI 1040 Cutting force AISI 1040 |
| title | Investigation of the Effect of Chip Breaker Form on Surface Roughness and Cutting Forces in AISI 1040 Steel Milling |
| title_full | Investigation of the Effect of Chip Breaker Form on Surface Roughness and Cutting Forces in AISI 1040 Steel Milling |
| title_fullStr | Investigation of the Effect of Chip Breaker Form on Surface Roughness and Cutting Forces in AISI 1040 Steel Milling |
| title_full_unstemmed | Investigation of the Effect of Chip Breaker Form on Surface Roughness and Cutting Forces in AISI 1040 Steel Milling |
| title_short | Investigation of the Effect of Chip Breaker Form on Surface Roughness and Cutting Forces in AISI 1040 Steel Milling |
| title_sort | investigation of the effect of chip breaker form on surface roughness and cutting forces in aisi 1040 steel milling |
| topic | Chip breaker form Surface roughness Cutting force AISI 1040 Surface roughness Cutting force AISI 1040 Cutting force AISI 1040 |
| url | https://dergipark.org.tr/tr/download/article-file/736092 |
| work_keys_str_mv | AT ibrahimcakmak investigationoftheeffectofchipbreakerformonsurfaceroughnessandcuttingforcesinaisi1040steelmilling AT yakupturgut investigationoftheeffectofchipbreakerformonsurfaceroughnessandcuttingforcesinaisi1040steelmilling |