Influence of Inconel 625 alloy powder reusing on feedstock characteristics and mechanical properties of deposited parts

Low utilization efficiency of powders limits the large-scale application of Laser Melting Deposition (LMD) and discussions on this topic are far from enough. So, this study was done with the aim to enhance powder reuse. Changes of Inconel 625 powders (compositions, morphology, size, flowability and...

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Main Authors: Pei Zhang, Min Jiang, Benli Luan
Format: Article
Language:English
Published: Elsevier 2024-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424003788
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author Pei Zhang
Min Jiang
Benli Luan
author_facet Pei Zhang
Min Jiang
Benli Luan
author_sort Pei Zhang
collection DOAJ
description Low utilization efficiency of powders limits the large-scale application of Laser Melting Deposition (LMD) and discussions on this topic are far from enough. So, this study was done with the aim to enhance powder reuse. Changes of Inconel 625 powders (compositions, morphology, size, flowability and sphericity etc.) in the 4 times of reusing were clarified. And the resulted effects on microstructures, inclusions and mechanical properties (microhardness and tensile properties) of deposited parts were also elucidated. It was found that reused powders were severely oxidized and indicated poorer flowability, with particle sizes increased after 1 and 2 times of reusing while decreased after 3 and 4 times of reusing. Number densities of inclusions in the deposited parts increased while grain sizes decreased in the powder reusing. Obvious changes in microhardness and tensile strength in deposited parts were not seen but the ductility only slightly decreased. The obtained results were meaningful to indicate that powder reusing was feasible, which would help save resources and reduce costs, thus to promote the competition of LMD.
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spelling doaj.art-62bef58f27f44862baefdd74ed51c79f2024-03-24T06:58:15ZengElsevierJournal of Materials Research and Technology2238-78542024-03-012937823794Influence of Inconel 625 alloy powder reusing on feedstock characteristics and mechanical properties of deposited partsPei Zhang0Min Jiang1Benli Luan2National Center for Materials Service Safety, University of Science and Technology Beijing, 100083, Beijing, PR ChinaSchool of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, 100083, Beijing, PR China; Corresponding author.National Center for Materials Service Safety, University of Science and Technology Beijing, 100083, Beijing, PR China; Chemistry Department, Western University, London, Ontario, N6A 5B7, Canada; Eastern Institute for Advanced Study, Eastern Institute of Technology, Ningbo, Zhejiang, 315200, PR China; Corresponding author. National Center for Materials Service Safety, University of Science and Technology Beijing, 100083, Beijing, PR China.Low utilization efficiency of powders limits the large-scale application of Laser Melting Deposition (LMD) and discussions on this topic are far from enough. So, this study was done with the aim to enhance powder reuse. Changes of Inconel 625 powders (compositions, morphology, size, flowability and sphericity etc.) in the 4 times of reusing were clarified. And the resulted effects on microstructures, inclusions and mechanical properties (microhardness and tensile properties) of deposited parts were also elucidated. It was found that reused powders were severely oxidized and indicated poorer flowability, with particle sizes increased after 1 and 2 times of reusing while decreased after 3 and 4 times of reusing. Number densities of inclusions in the deposited parts increased while grain sizes decreased in the powder reusing. Obvious changes in microhardness and tensile strength in deposited parts were not seen but the ductility only slightly decreased. The obtained results were meaningful to indicate that powder reusing was feasible, which would help save resources and reduce costs, thus to promote the competition of LMD.http://www.sciencedirect.com/science/article/pii/S2238785424003788Laser melting depositionPowder reusingPowder oxidationInclusionMicrostructureMechanical properties
spellingShingle Pei Zhang
Min Jiang
Benli Luan
Influence of Inconel 625 alloy powder reusing on feedstock characteristics and mechanical properties of deposited parts
Journal of Materials Research and Technology
Laser melting deposition
Powder reusing
Powder oxidation
Inclusion
Microstructure
Mechanical properties
title Influence of Inconel 625 alloy powder reusing on feedstock characteristics and mechanical properties of deposited parts
title_full Influence of Inconel 625 alloy powder reusing on feedstock characteristics and mechanical properties of deposited parts
title_fullStr Influence of Inconel 625 alloy powder reusing on feedstock characteristics and mechanical properties of deposited parts
title_full_unstemmed Influence of Inconel 625 alloy powder reusing on feedstock characteristics and mechanical properties of deposited parts
title_short Influence of Inconel 625 alloy powder reusing on feedstock characteristics and mechanical properties of deposited parts
title_sort influence of inconel 625 alloy powder reusing on feedstock characteristics and mechanical properties of deposited parts
topic Laser melting deposition
Powder reusing
Powder oxidation
Inclusion
Microstructure
Mechanical properties
url http://www.sciencedirect.com/science/article/pii/S2238785424003788
work_keys_str_mv AT peizhang influenceofinconel625alloypowderreusingonfeedstockcharacteristicsandmechanicalpropertiesofdepositedparts
AT minjiang influenceofinconel625alloypowderreusingonfeedstockcharacteristicsandmechanicalpropertiesofdepositedparts
AT benliluan influenceofinconel625alloypowderreusingonfeedstockcharacteristicsandmechanicalpropertiesofdepositedparts