Detection and Diagnosis of Gear Tooth Wear through Metallurgical and Oil Analysis

Gear teeth wear, in most cases, by a smooth process giving initially good contact conditions, followed by a very slow and gradual process. Further, continuous progression of tooth wear may cause unfavorable changes of surface topography, thereby, giving rise to worsened contact situations. The metal...

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Main Authors: Amarnath Muniyappa, Sujatha Chandramohan, Swarnamani Seethapathy
Format: Article
Language:English
Published: Japanese Society of Tribologists 2010-05-01
Series:Tribology Online
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/trol/5/2/5_2_102/_pdf/-char/en
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author Amarnath Muniyappa
Sujatha Chandramohan
Swarnamani Seethapathy
author_facet Amarnath Muniyappa
Sujatha Chandramohan
Swarnamani Seethapathy
author_sort Amarnath Muniyappa
collection DOAJ
description Gear teeth wear, in most cases, by a smooth process giving initially good contact conditions, followed by a very slow and gradual process. Further, continuous progression of tooth wear may cause unfavorable changes of surface topography, thereby, giving rise to worsened contact situations. The metal removed from the worn teeth surfaces enter into the machine system and can, in turn, cause failure of other components, finally resulting in a severe form of tooth failure. The causes and subsequent prevention of the damage due to wear can be studied by oil/wear particle analysis of lubricants under operating conditions. This paper describes the results of experimental studies performed for evaluation of lubricant film thickness, wear particle analysis based on their morphology, metal composition analysis of lubricants using X-ray fluorescence, atomic absorption spectrometry (AAS) and Energy dispersive spectrometry (EDS). These results have been correlated with wear.
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spelling doaj.art-6335972f1b3f4abdaaf94401ecdc27582022-12-21T22:55:14ZengJapanese Society of TribologistsTribology Online1881-21982010-05-015210211010.2474/trol.5.102trolDetection and Diagnosis of Gear Tooth Wear through Metallurgical and Oil AnalysisAmarnath Muniyappa0Sujatha Chandramohan1Swarnamani Seethapathy2Department of Mechanical Engineering, Indian Institute of Information Technology Design and ManufacturingDepartment of Mechanical Engineering, Indian Institute of Technology MadrasDepartment of Mechanical Engineering, Indian Institute of Technology MadrasGear teeth wear, in most cases, by a smooth process giving initially good contact conditions, followed by a very slow and gradual process. Further, continuous progression of tooth wear may cause unfavorable changes of surface topography, thereby, giving rise to worsened contact situations. The metal removed from the worn teeth surfaces enter into the machine system and can, in turn, cause failure of other components, finally resulting in a severe form of tooth failure. The causes and subsequent prevention of the damage due to wear can be studied by oil/wear particle analysis of lubricants under operating conditions. This paper describes the results of experimental studies performed for evaluation of lubricant film thickness, wear particle analysis based on their morphology, metal composition analysis of lubricants using X-ray fluorescence, atomic absorption spectrometry (AAS) and Energy dispersive spectrometry (EDS). These results have been correlated with wear.https://www.jstage.jst.go.jp/article/trol/5/2/5_2_102/_pdf/-char/engearlubricant film thicknesswear particleback-to-back gear box
spellingShingle Amarnath Muniyappa
Sujatha Chandramohan
Swarnamani Seethapathy
Detection and Diagnosis of Gear Tooth Wear through Metallurgical and Oil Analysis
Tribology Online
gear
lubricant film thickness
wear particle
back-to-back gear box
title Detection and Diagnosis of Gear Tooth Wear through Metallurgical and Oil Analysis
title_full Detection and Diagnosis of Gear Tooth Wear through Metallurgical and Oil Analysis
title_fullStr Detection and Diagnosis of Gear Tooth Wear through Metallurgical and Oil Analysis
title_full_unstemmed Detection and Diagnosis of Gear Tooth Wear through Metallurgical and Oil Analysis
title_short Detection and Diagnosis of Gear Tooth Wear through Metallurgical and Oil Analysis
title_sort detection and diagnosis of gear tooth wear through metallurgical and oil analysis
topic gear
lubricant film thickness
wear particle
back-to-back gear box
url https://www.jstage.jst.go.jp/article/trol/5/2/5_2_102/_pdf/-char/en
work_keys_str_mv AT amarnathmuniyappa detectionanddiagnosisofgeartoothwearthroughmetallurgicalandoilanalysis
AT sujathachandramohan detectionanddiagnosisofgeartoothwearthroughmetallurgicalandoilanalysis
AT swarnamaniseethapathy detectionanddiagnosisofgeartoothwearthroughmetallurgicalandoilanalysis