Conversion Kinetics and Ionic Conductivity in Na-β”-Alumina + YSZ (Naβ”AY) Sodium Solid Electrolyte via Vapor Phase Conversion Process

Sodium ion batteries have been receiving increasing attention and may see potential revival in the near future, particularly in large-scale grid energy storage coupling with wind and solar power generation, due to the abundant sodium resources, low cost, and sufficiently high energy density. Among t...

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Main Authors: Liangzhu Zhu, Anil V. Virkar
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Membranes
Subjects:
Online Access:https://www.mdpi.com/2077-0375/12/6/567
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author Liangzhu Zhu
Anil V. Virkar
author_facet Liangzhu Zhu
Anil V. Virkar
author_sort Liangzhu Zhu
collection DOAJ
description Sodium ion batteries have been receiving increasing attention and may see potential revival in the near future, particularly in large-scale grid energy storage coupling with wind and solar power generation, due to the abundant sodium resources, low cost, and sufficiently high energy density. Among the known sodium ion conductors, the Na-β”-alumina electrolyte remains highly attractive because of its high ionic conductivity. This study focuses on the vapor phase synthesis of a Na-β”-Alumina + YSZ (Naβ”AY) composite sodium electrolyte, which has higher mechanical strength and stability than conventional single phase β”-Alumina. The objectives are the measurement of conversion kinetics through a newly developed weight-gain based model and the determination of sodium ionic conductivity in the composite electrolyte. Starting samples contained ~70 vol% α-Alumina and ~30 vol% YSZ (3 mol% Y<sub>2</sub>O<sub>3</sub> stabilized Zirconia) with and without a thin alumina surface layer made by sintering in air at 1600 °C. The sintered samples were placed in a powder of Na-β”-alumina and heat-treated at 1250 °C for various periods. Sample dimensions and weight were measured as a function of heat treatment time. The conversion of α-Alumina in the α-Alumina + YSZ composite into Naβ”AY occurred by coupled diffusion of sodium ions through Na-β”-alumina and of oxygen ions through YSZ, effectively diffusing Na<sub>2</sub>O. From the analysis of the time dependence of sample mass and dimensions, the effective diffusion coefficient of Na<sub>2</sub>O through the sample, <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mi>D</mi><mrow><mi>e</mi><mi>f</mi><mi>f</mi></mrow></msub></mrow></semantics></math></inline-formula>, was estimated to be 1.74 × 10<sup>−7</sup> cm<sup>2</sup> s<sup>−1</sup>, and the effective interface transfer parameter, <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mi>k</mi><mrow><mi>e</mi><mi>f</mi><mi>f</mi></mrow></msub></mrow></semantics></math></inline-formula>, was estimated as 2.33 × 10<sup>−6</sup> cm s<sup>−1</sup>. By depositing a thin alumina coating layer on top of the bulk composite, the chemical diffusion coefficient of oxygen through single phase Na-β”-alumina was estimated as 4.35 × 10<sup>−10</sup> cm<sup>2</sup> s<sup>−1</sup>. An AC impedance measurement was performed on a fully converted Naβ”AY composite, and the conductivity of the composite electrolyte was 1.3 × 10<sup>−1</sup> S cm<sup>−1</sup> at 300 °C and 1.6 × 10<sup>−3</sup> S cm<sup>−1</sup> at 25 °C, indicating promising applications in solid state or molten salt batteries at low to intermediate temperatures.
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spelling doaj.art-6361d416aebe4ac5ac4f858c0e4db6702023-11-23T17:54:00ZengMDPI AGMembranes2077-03752022-05-0112656710.3390/membranes12060567Conversion Kinetics and Ionic Conductivity in Na-β”-Alumina + YSZ (Naβ”AY) Sodium Solid Electrolyte via Vapor Phase Conversion ProcessLiangzhu Zhu0Anil V. Virkar1Materials Science & Engineering Department, University of Utah, Salt Lake City, UT 84112, USAMaterials Science & Engineering Department, University of Utah, Salt Lake City, UT 84112, USASodium ion batteries have been receiving increasing attention and may see potential revival in the near future, particularly in large-scale grid energy storage coupling with wind and solar power generation, due to the abundant sodium resources, low cost, and sufficiently high energy density. Among the known sodium ion conductors, the Na-β”-alumina electrolyte remains highly attractive because of its high ionic conductivity. This study focuses on the vapor phase synthesis of a Na-β”-Alumina + YSZ (Naβ”AY) composite sodium electrolyte, which has higher mechanical strength and stability than conventional single phase β”-Alumina. The objectives are the measurement of conversion kinetics through a newly developed weight-gain based model and the determination of sodium ionic conductivity in the composite electrolyte. Starting samples contained ~70 vol% α-Alumina and ~30 vol% YSZ (3 mol% Y<sub>2</sub>O<sub>3</sub> stabilized Zirconia) with and without a thin alumina surface layer made by sintering in air at 1600 °C. The sintered samples were placed in a powder of Na-β”-alumina and heat-treated at 1250 °C for various periods. Sample dimensions and weight were measured as a function of heat treatment time. The conversion of α-Alumina in the α-Alumina + YSZ composite into Naβ”AY occurred by coupled diffusion of sodium ions through Na-β”-alumina and of oxygen ions through YSZ, effectively diffusing Na<sub>2</sub>O. From the analysis of the time dependence of sample mass and dimensions, the effective diffusion coefficient of Na<sub>2</sub>O through the sample, <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mi>D</mi><mrow><mi>e</mi><mi>f</mi><mi>f</mi></mrow></msub></mrow></semantics></math></inline-formula>, was estimated to be 1.74 × 10<sup>−7</sup> cm<sup>2</sup> s<sup>−1</sup>, and the effective interface transfer parameter, <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mi>k</mi><mrow><mi>e</mi><mi>f</mi><mi>f</mi></mrow></msub></mrow></semantics></math></inline-formula>, was estimated as 2.33 × 10<sup>−6</sup> cm s<sup>−1</sup>. By depositing a thin alumina coating layer on top of the bulk composite, the chemical diffusion coefficient of oxygen through single phase Na-β”-alumina was estimated as 4.35 × 10<sup>−10</sup> cm<sup>2</sup> s<sup>−1</sup>. An AC impedance measurement was performed on a fully converted Naβ”AY composite, and the conductivity of the composite electrolyte was 1.3 × 10<sup>−1</sup> S cm<sup>−1</sup> at 300 °C and 1.6 × 10<sup>−3</sup> S cm<sup>−1</sup> at 25 °C, indicating promising applications in solid state or molten salt batteries at low to intermediate temperatures.https://www.mdpi.com/2077-0375/12/6/567sodium β”-aluminaNaβ”AYsodium electrolytesodium solid-state batteryvapor phase processsodium batteries
spellingShingle Liangzhu Zhu
Anil V. Virkar
Conversion Kinetics and Ionic Conductivity in Na-β”-Alumina + YSZ (Naβ”AY) Sodium Solid Electrolyte via Vapor Phase Conversion Process
Membranes
sodium β”-alumina
Naβ”AY
sodium electrolyte
sodium solid-state battery
vapor phase process
sodium batteries
title Conversion Kinetics and Ionic Conductivity in Na-β”-Alumina + YSZ (Naβ”AY) Sodium Solid Electrolyte via Vapor Phase Conversion Process
title_full Conversion Kinetics and Ionic Conductivity in Na-β”-Alumina + YSZ (Naβ”AY) Sodium Solid Electrolyte via Vapor Phase Conversion Process
title_fullStr Conversion Kinetics and Ionic Conductivity in Na-β”-Alumina + YSZ (Naβ”AY) Sodium Solid Electrolyte via Vapor Phase Conversion Process
title_full_unstemmed Conversion Kinetics and Ionic Conductivity in Na-β”-Alumina + YSZ (Naβ”AY) Sodium Solid Electrolyte via Vapor Phase Conversion Process
title_short Conversion Kinetics and Ionic Conductivity in Na-β”-Alumina + YSZ (Naβ”AY) Sodium Solid Electrolyte via Vapor Phase Conversion Process
title_sort conversion kinetics and ionic conductivity in na β alumina ysz naβ ay sodium solid electrolyte via vapor phase conversion process
topic sodium β”-alumina
Naβ”AY
sodium electrolyte
sodium solid-state battery
vapor phase process
sodium batteries
url https://www.mdpi.com/2077-0375/12/6/567
work_keys_str_mv AT liangzhuzhu conversionkineticsandionicconductivityinnabaluminaysznabaysodiumsolidelectrolyteviavaporphaseconversionprocess
AT anilvvirkar conversionkineticsandionicconductivityinnabaluminaysznabaysodiumsolidelectrolyteviavaporphaseconversionprocess