Notch (In)Sensitivity of Aluminum Matrix Syntactic Foams

Aluminum alloy (Al99.5 or AlSi12)-based metal matrix syntactic foams (MMSFs) were produced by pressure infiltration with ~65 vol % Globocer filler (33 wt % Al<sub>2</sub>O<sub>3</sub>, 48 wt % SiO<sub>2</sub>, 19 wt % Al<sub>2</sub>O<sub>3</su...

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Main Authors: Attila Szlancsik, Bálint Katona, Dóra Károly, Imre Norbert Orbulov
Format: Article
Language:English
Published: MDPI AG 2019-02-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/12/4/574
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author Attila Szlancsik
Bálint Katona
Dóra Károly
Imre Norbert Orbulov
author_facet Attila Szlancsik
Bálint Katona
Dóra Károly
Imre Norbert Orbulov
author_sort Attila Szlancsik
collection DOAJ
description Aluminum alloy (Al99.5 or AlSi12)-based metal matrix syntactic foams (MMSFs) were produced by pressure infiltration with ~65 vol % Globocer filler (33 wt % Al<sub>2</sub>O<sub>3</sub>, 48 wt % SiO<sub>2</sub>, 19 wt % Al<sub>2</sub>O<sub>3</sub>∙SiO<sub>2</sub>). The infiltrated blocks were machined by different geometry tools in order to produce notched samples. The samples were loaded in three-point bending, and the loading force values were recorded against the cross-head displacements and the crack opening displacements. To measure up the notch sensitivity and toughness of the MMSFs, the fracture energies and the fracture toughness values were determined. The results showed that the mentioned quantities are needed to describe the behavior of MMSFs. The fracture energies were shown to be notch-sensitive, while the fracture toughness values were dependent only on the matrix material and were insensitive to the notch geometry. The complex investigation of the fracture surfaces revealed strong bonding between the hollow spheres and the Al99.5 matrix due to a chemical reaction, while this bonding was found to be weaker in the case of the AlSi12 matrix. This difference resulted in completely different crack propagation modes in the case of the different matrices.
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spelling doaj.art-63707a6cbe154a7fa9bf5218ac9bb0eb2022-12-22T03:36:33ZengMDPI AGMaterials1996-19442019-02-0112457410.3390/ma12040574ma12040574Notch (In)Sensitivity of Aluminum Matrix Syntactic FoamsAttila Szlancsik0Bálint Katona1Dóra Károly2Imre Norbert Orbulov3Department of Materials Science and Engineering, Faculty of Mechanical Engineering, Budapest University of Technology and Economics, Műegyetem rakpart 3., 1111 Budapest, HungaryDepartment of Materials Science and Engineering, Faculty of Mechanical Engineering, Budapest University of Technology and Economics, Műegyetem rakpart 3., 1111 Budapest, HungaryDepartment of Materials Science and Engineering, Faculty of Mechanical Engineering, Budapest University of Technology and Economics, Műegyetem rakpart 3., 1111 Budapest, HungaryDepartment of Materials Science and Engineering, Faculty of Mechanical Engineering, Budapest University of Technology and Economics, Műegyetem rakpart 3., 1111 Budapest, HungaryAluminum alloy (Al99.5 or AlSi12)-based metal matrix syntactic foams (MMSFs) were produced by pressure infiltration with ~65 vol % Globocer filler (33 wt % Al<sub>2</sub>O<sub>3</sub>, 48 wt % SiO<sub>2</sub>, 19 wt % Al<sub>2</sub>O<sub>3</sub>∙SiO<sub>2</sub>). The infiltrated blocks were machined by different geometry tools in order to produce notched samples. The samples were loaded in three-point bending, and the loading force values were recorded against the cross-head displacements and the crack opening displacements. To measure up the notch sensitivity and toughness of the MMSFs, the fracture energies and the fracture toughness values were determined. The results showed that the mentioned quantities are needed to describe the behavior of MMSFs. The fracture energies were shown to be notch-sensitive, while the fracture toughness values were dependent only on the matrix material and were insensitive to the notch geometry. The complex investigation of the fracture surfaces revealed strong bonding between the hollow spheres and the Al99.5 matrix due to a chemical reaction, while this bonding was found to be weaker in the case of the AlSi12 matrix. This difference resulted in completely different crack propagation modes in the case of the different matrices.https://www.mdpi.com/1996-1944/12/4/574metal matrix compositescellular materialsmetallic foamssyntactic foamsmechanical characterizationfracture toughnessfracture surfacefailure modes
spellingShingle Attila Szlancsik
Bálint Katona
Dóra Károly
Imre Norbert Orbulov
Notch (In)Sensitivity of Aluminum Matrix Syntactic Foams
Materials
metal matrix composites
cellular materials
metallic foams
syntactic foams
mechanical characterization
fracture toughness
fracture surface
failure modes
title Notch (In)Sensitivity of Aluminum Matrix Syntactic Foams
title_full Notch (In)Sensitivity of Aluminum Matrix Syntactic Foams
title_fullStr Notch (In)Sensitivity of Aluminum Matrix Syntactic Foams
title_full_unstemmed Notch (In)Sensitivity of Aluminum Matrix Syntactic Foams
title_short Notch (In)Sensitivity of Aluminum Matrix Syntactic Foams
title_sort notch in sensitivity of aluminum matrix syntactic foams
topic metal matrix composites
cellular materials
metallic foams
syntactic foams
mechanical characterization
fracture toughness
fracture surface
failure modes
url https://www.mdpi.com/1996-1944/12/4/574
work_keys_str_mv AT attilaszlancsik notchinsensitivityofaluminummatrixsyntacticfoams
AT balintkatona notchinsensitivityofaluminummatrixsyntacticfoams
AT dorakaroly notchinsensitivityofaluminummatrixsyntacticfoams
AT imrenorbertorbulov notchinsensitivityofaluminummatrixsyntacticfoams