Nanosilicates in Compatibilized Mixed Recycled Polyolefins: Rheological Behavior and Film Production in a Circular Approach

Currently, plastic packaging represents a global challenge and has become a key point of attention for governments, media and consumers due to the visibility of the waste it generates. Despite their high resource efficiency, the perceived non-recyclability of polymeric films risks precluding them fr...

Full description

Bibliographic Details
Main Authors: Emilia Garofalo, Luciano Di Maio, Paola Scarfato, Annalisa Apicella, Antonio Protopapa, Loredana Incarnato
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Nanomaterials
Subjects:
Online Access:https://www.mdpi.com/2079-4991/11/8/2128
_version_ 1797522564186112000
author Emilia Garofalo
Luciano Di Maio
Paola Scarfato
Annalisa Apicella
Antonio Protopapa
Loredana Incarnato
author_facet Emilia Garofalo
Luciano Di Maio
Paola Scarfato
Annalisa Apicella
Antonio Protopapa
Loredana Incarnato
author_sort Emilia Garofalo
collection DOAJ
description Currently, plastic packaging represents a global challenge and has become a key point of attention for governments, media and consumers due to the visibility of the waste it generates. Despite their high resource efficiency, the perceived non-recyclability of polymeric films risks precluding them from being a relevant packaging solution in a circular economy approach. In this regard, the aim of this study was to implement a strategy to try closing the loop, via the mechanical recycling of post-consumer flexible packaging of small size (denoted as Fil-s) to obtain new films. In particular, two lots of Fil-s were used, which are PE/PP blends differing for the PP content and the presence of polar contaminants. The suitability for film blowing extrusion of these recycled materials, as such and after the addition of a compatibilizer and/or a lamellar nanosilicate, was evaluated. It was first evidenced that the difficulty of producing blown films with the pristine recycled materials, due to the frequent bubble breakages, occurring even at low draw ratios. Moreover, the shear and extensional rheological behavior of all Fil-s based systems was usefully correlated with their processability features, evidencing the key roles of the nanofiller to stabilize the bubble and of the compatibilizer to ensure a uniform film deformation, avoiding its premature breakage. Even if the adopted upgrading strategies allowed the production of blown films with both types of Fil-s, the different components of the recycled matrices were proven to significantly affect their processability and final film performances.
first_indexed 2024-03-10T08:31:12Z
format Article
id doaj.art-637c7abae27a448a825912dadf95a25f
institution Directory Open Access Journal
issn 2079-4991
language English
last_indexed 2024-03-10T08:31:12Z
publishDate 2021-08-01
publisher MDPI AG
record_format Article
series Nanomaterials
spelling doaj.art-637c7abae27a448a825912dadf95a25f2023-11-22T09:00:54ZengMDPI AGNanomaterials2079-49912021-08-01118212810.3390/nano11082128Nanosilicates in Compatibilized Mixed Recycled Polyolefins: Rheological Behavior and Film Production in a Circular ApproachEmilia Garofalo0Luciano Di Maio1Paola Scarfato2Annalisa Apicella3Antonio Protopapa4Loredana Incarnato5Department of Industrial Engineering, University of Salerno, Via Giovanni Paolo II, 84084 Fisciano, ItalyDepartment of Industrial Engineering, University of Salerno, Via Giovanni Paolo II, 84084 Fisciano, ItalyDepartment of Industrial Engineering, University of Salerno, Via Giovanni Paolo II, 84084 Fisciano, ItalyDepartment of Industrial Engineering, University of Salerno, Via Giovanni Paolo II, 84084 Fisciano, ItalyCOREPLA-Italian Consortium for the Collection and Recycling of Plastic Packages, Via del Vecchio Politecnico, 20121 Milano, ItalyDepartment of Industrial Engineering, University of Salerno, Via Giovanni Paolo II, 84084 Fisciano, ItalyCurrently, plastic packaging represents a global challenge and has become a key point of attention for governments, media and consumers due to the visibility of the waste it generates. Despite their high resource efficiency, the perceived non-recyclability of polymeric films risks precluding them from being a relevant packaging solution in a circular economy approach. In this regard, the aim of this study was to implement a strategy to try closing the loop, via the mechanical recycling of post-consumer flexible packaging of small size (denoted as Fil-s) to obtain new films. In particular, two lots of Fil-s were used, which are PE/PP blends differing for the PP content and the presence of polar contaminants. The suitability for film blowing extrusion of these recycled materials, as such and after the addition of a compatibilizer and/or a lamellar nanosilicate, was evaluated. It was first evidenced that the difficulty of producing blown films with the pristine recycled materials, due to the frequent bubble breakages, occurring even at low draw ratios. Moreover, the shear and extensional rheological behavior of all Fil-s based systems was usefully correlated with their processability features, evidencing the key roles of the nanofiller to stabilize the bubble and of the compatibilizer to ensure a uniform film deformation, avoiding its premature breakage. Even if the adopted upgrading strategies allowed the production of blown films with both types of Fil-s, the different components of the recycled matrices were proven to significantly affect their processability and final film performances.https://www.mdpi.com/2079-4991/11/8/2128post-consumer plastic filmsmixed polyolefinsmechanical recyclingfilm blowingextensional rheology
spellingShingle Emilia Garofalo
Luciano Di Maio
Paola Scarfato
Annalisa Apicella
Antonio Protopapa
Loredana Incarnato
Nanosilicates in Compatibilized Mixed Recycled Polyolefins: Rheological Behavior and Film Production in a Circular Approach
Nanomaterials
post-consumer plastic films
mixed polyolefins
mechanical recycling
film blowing
extensional rheology
title Nanosilicates in Compatibilized Mixed Recycled Polyolefins: Rheological Behavior and Film Production in a Circular Approach
title_full Nanosilicates in Compatibilized Mixed Recycled Polyolefins: Rheological Behavior and Film Production in a Circular Approach
title_fullStr Nanosilicates in Compatibilized Mixed Recycled Polyolefins: Rheological Behavior and Film Production in a Circular Approach
title_full_unstemmed Nanosilicates in Compatibilized Mixed Recycled Polyolefins: Rheological Behavior and Film Production in a Circular Approach
title_short Nanosilicates in Compatibilized Mixed Recycled Polyolefins: Rheological Behavior and Film Production in a Circular Approach
title_sort nanosilicates in compatibilized mixed recycled polyolefins rheological behavior and film production in a circular approach
topic post-consumer plastic films
mixed polyolefins
mechanical recycling
film blowing
extensional rheology
url https://www.mdpi.com/2079-4991/11/8/2128
work_keys_str_mv AT emiliagarofalo nanosilicatesincompatibilizedmixedrecycledpolyolefinsrheologicalbehaviorandfilmproductioninacircularapproach
AT lucianodimaio nanosilicatesincompatibilizedmixedrecycledpolyolefinsrheologicalbehaviorandfilmproductioninacircularapproach
AT paolascarfato nanosilicatesincompatibilizedmixedrecycledpolyolefinsrheologicalbehaviorandfilmproductioninacircularapproach
AT annalisaapicella nanosilicatesincompatibilizedmixedrecycledpolyolefinsrheologicalbehaviorandfilmproductioninacircularapproach
AT antonioprotopapa nanosilicatesincompatibilizedmixedrecycledpolyolefinsrheologicalbehaviorandfilmproductioninacircularapproach
AT loredanaincarnato nanosilicatesincompatibilizedmixedrecycledpolyolefinsrheologicalbehaviorandfilmproductioninacircularapproach