Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites
In this study, the thermoset–thermoplastic structure was produced through a co-curing technique together with an injection overmolding technique. Continuous fiber reinforced thermoset composite (TSC) was selected as thermoset material, while polyamide 6 (PA 6) was chosen as thermoplastic material. T...
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Format: | Article |
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MDPI AG
2023-06-01
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Series: | Polymers |
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Online Access: | https://www.mdpi.com/2073-4360/15/13/2879 |
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author | Tianyu Miao Wenhao Wang Zhanyu Zhai Yudong Ding |
author_facet | Tianyu Miao Wenhao Wang Zhanyu Zhai Yudong Ding |
author_sort | Tianyu Miao |
collection | DOAJ |
description | In this study, the thermoset–thermoplastic structure was produced through a co-curing technique together with an injection overmolding technique. Continuous fiber reinforced thermoset composite (TSC) was selected as thermoset material, while polyamide 6 (PA 6) was chosen as thermoplastic material. The influence of injection temperature, preheating temperature and injection speed on the interfacial bonding strength of hybrid thermoset–thermoplastic composites was investigated. The results show that increasing injection temperature and preheating temperature have significant effects on the increase in bonding strength, while injection speed has little effect on it. In addition, the bonding strength of the co-cured interface is enhanced after the injection overmolding process, which is further studied through molecular dynamic (MD) simulation. The molecular dynamic simulation result shows that the high temperature and pressure during the injection process only have a weak effect on enhancing the bonding strength of the co-cured interface, while the chemical reaction at the co-cured interface is the main reason for the enhancement. Furthermore, the more chemical reactions occur at the interface, the stronger the interface will be. |
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id | doaj.art-6386d976e7114de8b1124aad394fc517 |
institution | Directory Open Access Journal |
issn | 2073-4360 |
language | English |
last_indexed | 2024-03-11T01:31:17Z |
publishDate | 2023-06-01 |
publisher | MDPI AG |
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series | Polymers |
spelling | doaj.art-6386d976e7114de8b1124aad394fc5172023-11-18T17:21:28ZengMDPI AGPolymers2073-43602023-06-011513287910.3390/polym15132879Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic CompositesTianyu Miao0Wenhao Wang1Zhanyu Zhai2Yudong Ding3College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, ChinaCollege of Mechanical and Electrical Engineering, Central South University, Changsha 410083, ChinaCollege of Mechanical and Electrical Engineering, Central South University, Changsha 410083, ChinaCollege of Mechanical and Electrical Engineering, Central South University, Changsha 410083, ChinaIn this study, the thermoset–thermoplastic structure was produced through a co-curing technique together with an injection overmolding technique. Continuous fiber reinforced thermoset composite (TSC) was selected as thermoset material, while polyamide 6 (PA 6) was chosen as thermoplastic material. The influence of injection temperature, preheating temperature and injection speed on the interfacial bonding strength of hybrid thermoset–thermoplastic composites was investigated. The results show that increasing injection temperature and preheating temperature have significant effects on the increase in bonding strength, while injection speed has little effect on it. In addition, the bonding strength of the co-cured interface is enhanced after the injection overmolding process, which is further studied through molecular dynamic (MD) simulation. The molecular dynamic simulation result shows that the high temperature and pressure during the injection process only have a weak effect on enhancing the bonding strength of the co-cured interface, while the chemical reaction at the co-cured interface is the main reason for the enhancement. Furthermore, the more chemical reactions occur at the interface, the stronger the interface will be.https://www.mdpi.com/2073-4360/15/13/2879hybrid thermoset–thermoplastic compositeinjection overmoldingmolecular dynamic simulation |
spellingShingle | Tianyu Miao Wenhao Wang Zhanyu Zhai Yudong Ding Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites Polymers hybrid thermoset–thermoplastic composite injection overmolding molecular dynamic simulation |
title | Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites |
title_full | Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites |
title_fullStr | Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites |
title_full_unstemmed | Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites |
title_short | Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites |
title_sort | effect of injection overmolding parameters on the interface bonding strength of hybrid thermoset thermoplastic composites |
topic | hybrid thermoset–thermoplastic composite injection overmolding molecular dynamic simulation |
url | https://www.mdpi.com/2073-4360/15/13/2879 |
work_keys_str_mv | AT tianyumiao effectofinjectionovermoldingparametersontheinterfacebondingstrengthofhybridthermosetthermoplasticcomposites AT wenhaowang effectofinjectionovermoldingparametersontheinterfacebondingstrengthofhybridthermosetthermoplasticcomposites AT zhanyuzhai effectofinjectionovermoldingparametersontheinterfacebondingstrengthofhybridthermosetthermoplasticcomposites AT yudongding effectofinjectionovermoldingparametersontheinterfacebondingstrengthofhybridthermosetthermoplasticcomposites |