Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites

In this study, the thermoset–thermoplastic structure was produced through a co-curing technique together with an injection overmolding technique. Continuous fiber reinforced thermoset composite (TSC) was selected as thermoset material, while polyamide 6 (PA 6) was chosen as thermoplastic material. T...

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Main Authors: Tianyu Miao, Wenhao Wang, Zhanyu Zhai, Yudong Ding
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/13/2879
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author Tianyu Miao
Wenhao Wang
Zhanyu Zhai
Yudong Ding
author_facet Tianyu Miao
Wenhao Wang
Zhanyu Zhai
Yudong Ding
author_sort Tianyu Miao
collection DOAJ
description In this study, the thermoset–thermoplastic structure was produced through a co-curing technique together with an injection overmolding technique. Continuous fiber reinforced thermoset composite (TSC) was selected as thermoset material, while polyamide 6 (PA 6) was chosen as thermoplastic material. The influence of injection temperature, preheating temperature and injection speed on the interfacial bonding strength of hybrid thermoset–thermoplastic composites was investigated. The results show that increasing injection temperature and preheating temperature have significant effects on the increase in bonding strength, while injection speed has little effect on it. In addition, the bonding strength of the co-cured interface is enhanced after the injection overmolding process, which is further studied through molecular dynamic (MD) simulation. The molecular dynamic simulation result shows that the high temperature and pressure during the injection process only have a weak effect on enhancing the bonding strength of the co-cured interface, while the chemical reaction at the co-cured interface is the main reason for the enhancement. Furthermore, the more chemical reactions occur at the interface, the stronger the interface will be.
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spelling doaj.art-6386d976e7114de8b1124aad394fc5172023-11-18T17:21:28ZengMDPI AGPolymers2073-43602023-06-011513287910.3390/polym15132879Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic CompositesTianyu Miao0Wenhao Wang1Zhanyu Zhai2Yudong Ding3College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, ChinaCollege of Mechanical and Electrical Engineering, Central South University, Changsha 410083, ChinaCollege of Mechanical and Electrical Engineering, Central South University, Changsha 410083, ChinaCollege of Mechanical and Electrical Engineering, Central South University, Changsha 410083, ChinaIn this study, the thermoset–thermoplastic structure was produced through a co-curing technique together with an injection overmolding technique. Continuous fiber reinforced thermoset composite (TSC) was selected as thermoset material, while polyamide 6 (PA 6) was chosen as thermoplastic material. The influence of injection temperature, preheating temperature and injection speed on the interfacial bonding strength of hybrid thermoset–thermoplastic composites was investigated. The results show that increasing injection temperature and preheating temperature have significant effects on the increase in bonding strength, while injection speed has little effect on it. In addition, the bonding strength of the co-cured interface is enhanced after the injection overmolding process, which is further studied through molecular dynamic (MD) simulation. The molecular dynamic simulation result shows that the high temperature and pressure during the injection process only have a weak effect on enhancing the bonding strength of the co-cured interface, while the chemical reaction at the co-cured interface is the main reason for the enhancement. Furthermore, the more chemical reactions occur at the interface, the stronger the interface will be.https://www.mdpi.com/2073-4360/15/13/2879hybrid thermoset–thermoplastic compositeinjection overmoldingmolecular dynamic simulation
spellingShingle Tianyu Miao
Wenhao Wang
Zhanyu Zhai
Yudong Ding
Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites
Polymers
hybrid thermoset–thermoplastic composite
injection overmolding
molecular dynamic simulation
title Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites
title_full Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites
title_fullStr Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites
title_full_unstemmed Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites
title_short Effect of Injection Overmolding Parameters on the Interface Bonding Strength of Hybrid Thermoset–Thermoplastic Composites
title_sort effect of injection overmolding parameters on the interface bonding strength of hybrid thermoset thermoplastic composites
topic hybrid thermoset–thermoplastic composite
injection overmolding
molecular dynamic simulation
url https://www.mdpi.com/2073-4360/15/13/2879
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AT wenhaowang effectofinjectionovermoldingparametersontheinterfacebondingstrengthofhybridthermosetthermoplasticcomposites
AT zhanyuzhai effectofinjectionovermoldingparametersontheinterfacebondingstrengthofhybridthermosetthermoplasticcomposites
AT yudongding effectofinjectionovermoldingparametersontheinterfacebondingstrengthofhybridthermosetthermoplasticcomposites