Damage Simulation of Pre-Forming V-Neck Plates with Variations in Material Type, Time and Temperature Using the Taguchi Method

In metal forming, damage can be caused by several factors: load on the workpiece, initial heating temperature, and temperature due to the friction between the die and the material for pre-forming. The metal forming process can be executed in 2 ways, namely by hot working and cold working. During the...

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Main Authors: Avita Ayu Permanasari, Poppy Puspitasari, Kevin Valiant Cahya, Mahfud Ihsan
Format: Article
Language:English
Published: Universitas Negeri Malang 2018-08-01
Series:Journal of Mechanical Engineering Science and Technology
Subjects:
Online Access:http://journal2.um.ac.id/index.php/jmest/article/view/5053
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author Avita Ayu Permanasari
Poppy Puspitasari
Kevin Valiant Cahya
Mahfud Ihsan
author_facet Avita Ayu Permanasari
Poppy Puspitasari
Kevin Valiant Cahya
Mahfud Ihsan
author_sort Avita Ayu Permanasari
collection DOAJ
description In metal forming, damage can be caused by several factors: load on the workpiece, initial heating temperature, and temperature due to the friction between the die and the material for pre-forming. The metal forming process can be executed in 2 ways, namely by hot working and cold working. During these two types of mechanical working process, the metal undergoes plastic deformation. In hot working, the required deformation force is relatively low, and changes in mechanical properties are also insignificant. In cold working, a higher force is required, but the strength of the metal will increase significantly. The use of simulation has become increasingly widespread to predict and describe process mechanisms and optimize the pre-forming process. The study was conducted using a three-dimensional (3D) simulation to predict the effect of variations in time, material and temperature on the damage of pre-forming blocks. The simulation results showed that the greatest damage occurred after 0.006 s and at 25 °C to the specimen 1 (Aluminium 1xxx) with the highest damage value of 0.011833 which occurred. Specimen 7 (Aluminium 3xxx) had the lowest damage with the value of 0.011542 which occurred after 0.010 s and at 25 °C.
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spelling doaj.art-63944018cdfe4769af7ae949ad243c632022-12-22T02:27:58ZengUniversitas Negeri MalangJournal of Mechanical Engineering Science and Technology2580-08172580-24022018-08-01211610.17977/um016v2i12018p0012587Damage Simulation of Pre-Forming V-Neck Plates with Variations in Material Type, Time and Temperature Using the Taguchi MethodAvita Ayu Permanasari0Poppy Puspitasari1Kevin Valiant Cahya2Mahfud Ihsan3Department of Mechanical Engineering, Faculty of Engineering, Universitas Negeri MalangDepartment of Mechanical Engineering, Faculty of Engineering, Universitas Negeri MalangBachelor Program, Department of Mechanical Engineering Department, Universitas Negeri MalangBachelor Program, Department of Mechanical Engineering Department, Universitas Negeri MalangIn metal forming, damage can be caused by several factors: load on the workpiece, initial heating temperature, and temperature due to the friction between the die and the material for pre-forming. The metal forming process can be executed in 2 ways, namely by hot working and cold working. During these two types of mechanical working process, the metal undergoes plastic deformation. In hot working, the required deformation force is relatively low, and changes in mechanical properties are also insignificant. In cold working, a higher force is required, but the strength of the metal will increase significantly. The use of simulation has become increasingly widespread to predict and describe process mechanisms and optimize the pre-forming process. The study was conducted using a three-dimensional (3D) simulation to predict the effect of variations in time, material and temperature on the damage of pre-forming blocks. The simulation results showed that the greatest damage occurred after 0.006 s and at 25 °C to the specimen 1 (Aluminium 1xxx) with the highest damage value of 0.011833 which occurred. Specimen 7 (Aluminium 3xxx) had the lowest damage with the value of 0.011542 which occurred after 0.010 s and at 25 °C.http://journal2.um.ac.id/index.php/jmest/article/view/5053time, material, temperature, damage
spellingShingle Avita Ayu Permanasari
Poppy Puspitasari
Kevin Valiant Cahya
Mahfud Ihsan
Damage Simulation of Pre-Forming V-Neck Plates with Variations in Material Type, Time and Temperature Using the Taguchi Method
Journal of Mechanical Engineering Science and Technology
time, material, temperature, damage
title Damage Simulation of Pre-Forming V-Neck Plates with Variations in Material Type, Time and Temperature Using the Taguchi Method
title_full Damage Simulation of Pre-Forming V-Neck Plates with Variations in Material Type, Time and Temperature Using the Taguchi Method
title_fullStr Damage Simulation of Pre-Forming V-Neck Plates with Variations in Material Type, Time and Temperature Using the Taguchi Method
title_full_unstemmed Damage Simulation of Pre-Forming V-Neck Plates with Variations in Material Type, Time and Temperature Using the Taguchi Method
title_short Damage Simulation of Pre-Forming V-Neck Plates with Variations in Material Type, Time and Temperature Using the Taguchi Method
title_sort damage simulation of pre forming v neck plates with variations in material type time and temperature using the taguchi method
topic time, material, temperature, damage
url http://journal2.um.ac.id/index.php/jmest/article/view/5053
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AT poppypuspitasari damagesimulationofpreformingvneckplateswithvariationsinmaterialtypetimeandtemperatureusingthetaguchimethod
AT kevinvaliantcahya damagesimulationofpreformingvneckplateswithvariationsinmaterialtypetimeandtemperatureusingthetaguchimethod
AT mahfudihsan damagesimulationofpreformingvneckplateswithvariationsinmaterialtypetimeandtemperatureusingthetaguchimethod