Effect of Heterogeneity in Coal Ash Chemical Composition on the Onset of Conditions Favorable for Agglomeration in Fluid Beds

Ash agglomeration issues that arise due to the sticking of slag-wetted, colliding particles have been creating operational difficulties and monetary losses for the fluidized bed combustion (FBC) industry. Difficulties have been experienced in the detection of slag-liquid at the low operating tempera...

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Main Authors: Aditi B. Khadilkar, Peter L. Rozelle, Sarma V. Pisupati
Format: Article
Language:English
Published: MDPI AG 2015-11-01
Series:Energies
Subjects:
Online Access:http://www.mdpi.com/1996-1073/8/11/12329
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author Aditi B. Khadilkar
Peter L. Rozelle
Sarma V. Pisupati
author_facet Aditi B. Khadilkar
Peter L. Rozelle
Sarma V. Pisupati
author_sort Aditi B. Khadilkar
collection DOAJ
description Ash agglomeration issues that arise due to the sticking of slag-wetted, colliding particles have been creating operational difficulties and monetary losses for the fluidized bed combustion (FBC) industry. Difficulties have been experienced in the detection of slag-liquid at the low operating temperatures in fluidized bed combustors (FBCs) and predicting the agglomeration behavior of fuel. This study aims to study the effect of heterogeneity in ash composition on the detection of slag-liquid in FBCs. It quantifies the slag-liquid amounts at the particle-level, under oxidizing environments, by dividing the bulk fuel into density classes. FactSage™ thermodynamic simulations of each of the particle classes, along with experimental validation of the trends with thermo-mechanical analysis (TMA) and high temperature X-ray diffraction (HT-XRD) were performed. The results obtained can be used to estimate the stickiness of particles in the development of ash agglomeration models based on particle collisions. The study of these particle classes shows that particle classes with specific minerals can form low temperature eutectics and lead to onset of slag-liquid formation at temperatures below those predicted by bulk analysis alone. Comparison of the differences in slag-liquid formation tendencies under reducing and oxidizing environments is also presented.
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spelling doaj.art-63a734de13b5431dbaa3f0a6238dbf2d2022-12-22T04:04:15ZengMDPI AGEnergies1996-10732015-11-01811125301254510.3390/en81112329en81112329Effect of Heterogeneity in Coal Ash Chemical Composition on the Onset of Conditions Favorable for Agglomeration in Fluid BedsAditi B. Khadilkar0Peter L. Rozelle1Sarma V. Pisupati2John and Willie Leone Family, Department of Energy and Mineral Engineering, the Pennsylvania State University, University Park, PA 16802, USAUnited States Department of Energy, Office of Fossil Energy, FE-221/Germantown Building, 1000 Independence Avenue, S.W., Washington, DC 20585, USAJohn and Willie Leone Family, Department of Energy and Mineral Engineering, the Pennsylvania State University, University Park, PA 16802, USAAsh agglomeration issues that arise due to the sticking of slag-wetted, colliding particles have been creating operational difficulties and monetary losses for the fluidized bed combustion (FBC) industry. Difficulties have been experienced in the detection of slag-liquid at the low operating temperatures in fluidized bed combustors (FBCs) and predicting the agglomeration behavior of fuel. This study aims to study the effect of heterogeneity in ash composition on the detection of slag-liquid in FBCs. It quantifies the slag-liquid amounts at the particle-level, under oxidizing environments, by dividing the bulk fuel into density classes. FactSage™ thermodynamic simulations of each of the particle classes, along with experimental validation of the trends with thermo-mechanical analysis (TMA) and high temperature X-ray diffraction (HT-XRD) were performed. The results obtained can be used to estimate the stickiness of particles in the development of ash agglomeration models based on particle collisions. The study of these particle classes shows that particle classes with specific minerals can form low temperature eutectics and lead to onset of slag-liquid formation at temperatures below those predicted by bulk analysis alone. Comparison of the differences in slag-liquid formation tendencies under reducing and oxidizing environments is also presented.http://www.mdpi.com/1996-1073/8/11/12329fluidized bed combustors (FBCs)oxidizingreducingdepositionmineral matter transformationscomputational thermodynamics
spellingShingle Aditi B. Khadilkar
Peter L. Rozelle
Sarma V. Pisupati
Effect of Heterogeneity in Coal Ash Chemical Composition on the Onset of Conditions Favorable for Agglomeration in Fluid Beds
Energies
fluidized bed combustors (FBCs)
oxidizing
reducing
deposition
mineral matter transformations
computational thermodynamics
title Effect of Heterogeneity in Coal Ash Chemical Composition on the Onset of Conditions Favorable for Agglomeration in Fluid Beds
title_full Effect of Heterogeneity in Coal Ash Chemical Composition on the Onset of Conditions Favorable for Agglomeration in Fluid Beds
title_fullStr Effect of Heterogeneity in Coal Ash Chemical Composition on the Onset of Conditions Favorable for Agglomeration in Fluid Beds
title_full_unstemmed Effect of Heterogeneity in Coal Ash Chemical Composition on the Onset of Conditions Favorable for Agglomeration in Fluid Beds
title_short Effect of Heterogeneity in Coal Ash Chemical Composition on the Onset of Conditions Favorable for Agglomeration in Fluid Beds
title_sort effect of heterogeneity in coal ash chemical composition on the onset of conditions favorable for agglomeration in fluid beds
topic fluidized bed combustors (FBCs)
oxidizing
reducing
deposition
mineral matter transformations
computational thermodynamics
url http://www.mdpi.com/1996-1073/8/11/12329
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