Reusing Flowback and Produced Water with Different Salinity to Prepare Guar Fracturing Fluid

Economical and environmental concerns have forced the oil and gas industry to consider reusing flowback and produced water for fracturing operations. The major challenge is that the high-salinity of flowback water usually prevents its compatibility with several fracturing fluid additives. In this pa...

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Main Authors: Erdong Yao, Hang Xu, Yuan Li, Xuesong Ren, Hao Bai, Fujian Zhou
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/1/153
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author Erdong Yao
Hang Xu
Yuan Li
Xuesong Ren
Hao Bai
Fujian Zhou
author_facet Erdong Yao
Hang Xu
Yuan Li
Xuesong Ren
Hao Bai
Fujian Zhou
author_sort Erdong Yao
collection DOAJ
description Economical and environmental concerns have forced the oil and gas industry to consider reusing flowback and produced water for fracturing operations. The major challenge is that the high-salinity of flowback water usually prevents its compatibility with several fracturing fluid additives. In this paper, the authors explored an economic and effective method to prepare guar fracturing fluids with different salinity waters. The main research idea was to use chelating agents to mask metal ions, such as calcium and magnesium, that are harmful to crosslinking. Firstly, a complexometric titration test was conducted to measure the chelating ability of three chelating agents. Secondly, through viscosity, crosslinking, and hanging tests, it was verified that the complex masking method could cope with the problem of high-valence metal ions affecting crosslinking. Thirdly, the preferred chelating agent was mixed with several other additives, including thickeners, crosslinkers, and pH regulators, to prepare the novel guar fracturing fluid. The comprehensive performances of the novel fluid system were tested such as temperature and shear resistance, friction reduction, gel-breaking performance, and core damage rate. The results show that the organophosphate chelating agent (i.e., CA-5) had the greatest ability to chelate calcium and magnesium ions. There was a good linear relationship between the dosage of CA-5 and the total molar concentration of calcium and magnesium ions in brine water. The main mechanism was that the chelating agent formed a complex with calcium and magnesium ions at a chelation ratio of 1:5. The test results of the comprehensive performance evaluation indicate that the prepared guar fracturing fluid met the requirements for field application, and the lower the salinity of the flowback water, the more it is economical and effective.
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spelling doaj.art-63b1324165f643eeb26c4e015918c7a42023-11-23T11:26:23ZengMDPI AGEnergies1996-10732021-12-0115115310.3390/en15010153Reusing Flowback and Produced Water with Different Salinity to Prepare Guar Fracturing FluidErdong Yao0Hang Xu1Yuan Li2Xuesong Ren3Hao Bai4Fujian Zhou5Unconventional Petroleum Research Institute, China University of Petroleum (Beijing), Beijing 102249, ChinaUnconventional Petroleum Research Institute, China University of Petroleum (Beijing), Beijing 102249, ChinaUnconventional Petroleum Research Institute, China University of Petroleum (Beijing), Beijing 102249, ChinaUnconventional Petroleum Research Institute, China University of Petroleum (Beijing), Beijing 102249, ChinaUnconventional Petroleum Research Institute, China University of Petroleum (Beijing), Beijing 102249, ChinaUnconventional Petroleum Research Institute, China University of Petroleum (Beijing), Beijing 102249, ChinaEconomical and environmental concerns have forced the oil and gas industry to consider reusing flowback and produced water for fracturing operations. The major challenge is that the high-salinity of flowback water usually prevents its compatibility with several fracturing fluid additives. In this paper, the authors explored an economic and effective method to prepare guar fracturing fluids with different salinity waters. The main research idea was to use chelating agents to mask metal ions, such as calcium and magnesium, that are harmful to crosslinking. Firstly, a complexometric titration test was conducted to measure the chelating ability of three chelating agents. Secondly, through viscosity, crosslinking, and hanging tests, it was verified that the complex masking method could cope with the problem of high-valence metal ions affecting crosslinking. Thirdly, the preferred chelating agent was mixed with several other additives, including thickeners, crosslinkers, and pH regulators, to prepare the novel guar fracturing fluid. The comprehensive performances of the novel fluid system were tested such as temperature and shear resistance, friction reduction, gel-breaking performance, and core damage rate. The results show that the organophosphate chelating agent (i.e., CA-5) had the greatest ability to chelate calcium and magnesium ions. There was a good linear relationship between the dosage of CA-5 and the total molar concentration of calcium and magnesium ions in brine water. The main mechanism was that the chelating agent formed a complex with calcium and magnesium ions at a chelation ratio of 1:5. The test results of the comprehensive performance evaluation indicate that the prepared guar fracturing fluid met the requirements for field application, and the lower the salinity of the flowback water, the more it is economical and effective.https://www.mdpi.com/1996-1073/15/1/153flowback and produced waterchelating agentcomplex masking methodcrosslinkerchelation ratio
spellingShingle Erdong Yao
Hang Xu
Yuan Li
Xuesong Ren
Hao Bai
Fujian Zhou
Reusing Flowback and Produced Water with Different Salinity to Prepare Guar Fracturing Fluid
Energies
flowback and produced water
chelating agent
complex masking method
crosslinker
chelation ratio
title Reusing Flowback and Produced Water with Different Salinity to Prepare Guar Fracturing Fluid
title_full Reusing Flowback and Produced Water with Different Salinity to Prepare Guar Fracturing Fluid
title_fullStr Reusing Flowback and Produced Water with Different Salinity to Prepare Guar Fracturing Fluid
title_full_unstemmed Reusing Flowback and Produced Water with Different Salinity to Prepare Guar Fracturing Fluid
title_short Reusing Flowback and Produced Water with Different Salinity to Prepare Guar Fracturing Fluid
title_sort reusing flowback and produced water with different salinity to prepare guar fracturing fluid
topic flowback and produced water
chelating agent
complex masking method
crosslinker
chelation ratio
url https://www.mdpi.com/1996-1073/15/1/153
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