Composition and Technological Properties of Clays for Structural Ceramics in Limpopo (South Africa)

This study evaluated the potential of raw clays from the Mukondeni region for structural ceramics and pottery based on traditional firing techniques. Physical properties were identified by particle size distribution, consistency limits, and clay activity. Mineralogical and chemical properties were i...

Full description

Bibliographic Details
Main Authors: Lawrence Diko-Makia, Rofhiwa Ligege
Format: Article
Language:English
Published: MDPI AG 2020-08-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/10/8/700
_version_ 1797559829935423488
author Lawrence Diko-Makia
Rofhiwa Ligege
author_facet Lawrence Diko-Makia
Rofhiwa Ligege
author_sort Lawrence Diko-Makia
collection DOAJ
description This study evaluated the potential of raw clays from the Mukondeni region for structural ceramics and pottery based on traditional firing techniques. Physical properties were identified by particle size distribution, consistency limits, and clay activity. Mineralogical and chemical properties were investigated by X-ray diffraction (XRD) and X-ray fluorescence (XRF). Extruded clay bodies were fired at 900 °C. Technological characteristics were measured by weight loss (WL), bulk density (BD), dry linear shrinkage (DLS), fired linear shrinkage (FLS), water absorption (WA), and flexural strength (FS). The clays were low in <2 µm fractions (≤19%) and of medium to high plasticity with a clayey silt texture. Smectite was the dominant clay mineral while quartz and feldspar were major non clay minerals. The most abundant oxides were SiO<sub>2</sub> (63.57–68.73%), Al<sub>2</sub>O<sub>3</sub> (13.9–15.61%), and Fe<sub>2</sub>O<sub>3</sub> (4.86–6.18%), whereas K<sub>2</sub>O, CaO, MgO, Na<sub>2</sub>O, TiO<sub>2</sub>, and P<sub>2</sub>O<sub>5</sub> were depleted. Characterization based on the clay workability chart, Winkler’s diagram, and compositional ternary diagrams revealed acceptable extrusion properties and suitability for structural ceramics and earthenware. The clays showed acceptable WL, BD, LS, and WA, but unsatisfactory FS (≤1.08 MPa). Low mechanical strength was attributed to presence of smectites and inert nature of feldspar at 900 °C. Beneficiation through mixing with carbonate-rich raw materials is recommended.
first_indexed 2024-03-10T17:50:51Z
format Article
id doaj.art-63b73dc3c7a2439e86e791c8c0fb1b1d
institution Directory Open Access Journal
issn 2075-163X
language English
last_indexed 2024-03-10T17:50:51Z
publishDate 2020-08-01
publisher MDPI AG
record_format Article
series Minerals
spelling doaj.art-63b73dc3c7a2439e86e791c8c0fb1b1d2023-11-20T09:22:11ZengMDPI AGMinerals2075-163X2020-08-0110870010.3390/min10080700Composition and Technological Properties of Clays for Structural Ceramics in Limpopo (South Africa)Lawrence Diko-Makia0Rofhiwa Ligege1Department of Mining and Environmental Geology, University of Venda, Private Bag X5050, Thohoyandou 0950, Limpopo Province, South AfricaDepartment of Mining and Environmental Geology, University of Venda, Private Bag X5050, Thohoyandou 0950, Limpopo Province, South AfricaThis study evaluated the potential of raw clays from the Mukondeni region for structural ceramics and pottery based on traditional firing techniques. Physical properties were identified by particle size distribution, consistency limits, and clay activity. Mineralogical and chemical properties were investigated by X-ray diffraction (XRD) and X-ray fluorescence (XRF). Extruded clay bodies were fired at 900 °C. Technological characteristics were measured by weight loss (WL), bulk density (BD), dry linear shrinkage (DLS), fired linear shrinkage (FLS), water absorption (WA), and flexural strength (FS). The clays were low in <2 µm fractions (≤19%) and of medium to high plasticity with a clayey silt texture. Smectite was the dominant clay mineral while quartz and feldspar were major non clay minerals. The most abundant oxides were SiO<sub>2</sub> (63.57–68.73%), Al<sub>2</sub>O<sub>3</sub> (13.9–15.61%), and Fe<sub>2</sub>O<sub>3</sub> (4.86–6.18%), whereas K<sub>2</sub>O, CaO, MgO, Na<sub>2</sub>O, TiO<sub>2</sub>, and P<sub>2</sub>O<sub>5</sub> were depleted. Characterization based on the clay workability chart, Winkler’s diagram, and compositional ternary diagrams revealed acceptable extrusion properties and suitability for structural ceramics and earthenware. The clays showed acceptable WL, BD, LS, and WA, but unsatisfactory FS (≤1.08 MPa). Low mechanical strength was attributed to presence of smectites and inert nature of feldspar at 900 °C. Beneficiation through mixing with carbonate-rich raw materials is recommended.https://www.mdpi.com/2075-163X/10/8/700structural ceramicspotterylow firing temperaturefluxing agentsSouth Africa
spellingShingle Lawrence Diko-Makia
Rofhiwa Ligege
Composition and Technological Properties of Clays for Structural Ceramics in Limpopo (South Africa)
Minerals
structural ceramics
pottery
low firing temperature
fluxing agents
South Africa
title Composition and Technological Properties of Clays for Structural Ceramics in Limpopo (South Africa)
title_full Composition and Technological Properties of Clays for Structural Ceramics in Limpopo (South Africa)
title_fullStr Composition and Technological Properties of Clays for Structural Ceramics in Limpopo (South Africa)
title_full_unstemmed Composition and Technological Properties of Clays for Structural Ceramics in Limpopo (South Africa)
title_short Composition and Technological Properties of Clays for Structural Ceramics in Limpopo (South Africa)
title_sort composition and technological properties of clays for structural ceramics in limpopo south africa
topic structural ceramics
pottery
low firing temperature
fluxing agents
South Africa
url https://www.mdpi.com/2075-163X/10/8/700
work_keys_str_mv AT lawrencedikomakia compositionandtechnologicalpropertiesofclaysforstructuralceramicsinlimpoposouthafrica
AT rofhiwaligege compositionandtechnologicalpropertiesofclaysforstructuralceramicsinlimpoposouthafrica