Assessment of potential hazards by Failure Modes and Effect Analysis (FMEA) method in Shiraz Oil Refinery

Abstract Background: Failure Modes and Effect Analysis (FMEA) is a systematic method for identifying the factors that a product or process encounter with them, and identifying their results and effects. The aim of this study is to evaluate the potential risks in different parts of the Shiraz refiner...

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Main Authors: M Ebrahimzadeh, GH Halvani, M Mortazavi, R Soltani
Format: Article
Language:English
Published: Shahid Sadoughi University of Medical Science 2011-10-01
Series:طب کار
Subjects:
Online Access:http://tkj.ssu.ac.ir/article-1-41-en.html
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author M Ebrahimzadeh
GH Halvani
M Mortazavi
R Soltani
author_facet M Ebrahimzadeh
GH Halvani
M Mortazavi
R Soltani
author_sort M Ebrahimzadeh
collection DOAJ
description Abstract Background: Failure Modes and Effect Analysis (FMEA) is a systematic method for identifying the factors that a product or process encounter with them, and identifying their results and effects. The aim of this study is to evaluate the potential risks in different parts of the Shiraz refinery by using risk assessment techniques. Methods: This cross- sectional study was conducted in Shiraz Refinery and relationship RPN(Risk Priority Number) with tasks e.g. milling, welding, transportation handling and etc. were studied in this company, then results analysis by Excel software. Results: The findings showed that transportation and handling and then external surface scraping achieved the highest of RPN before and after corrective measures (200,210) and (72, 84) respectively. While RPN for welding and drilling (punching the external surfaces) before and after corrective measures are (144,120) and (24, 36) respectively. But hazard severity curve show tasks with lower RPN in comparison with those have higher RPN are more important of injury severity. Conclusion: some of tasks e.g. handling, transportation and milling have high RPN and by using effective control measures can eliminate or control hazards. Then Failure Modes and Effect Analysis is a useful and efficient for hazard assessment.
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spelling doaj.art-63e4eb4983e343328f61cd09ecaa675a2022-12-21T22:05:05ZengShahid Sadoughi University of Medical Scienceطب کار2251-71892251-82742011-10-01321623Assessment of potential hazards by Failure Modes and Effect Analysis (FMEA) method in Shiraz Oil RefineryM Ebrahimzadeh0GH Halvani1M Mortazavi2R Soltani3 Shahid Sadoughi University,Yazd Shahid Sadoughi University,Yazd Shahid Sadoughi University,Yazd Shahid Sadoughi University,Yazd Abstract Background: Failure Modes and Effect Analysis (FMEA) is a systematic method for identifying the factors that a product or process encounter with them, and identifying their results and effects. The aim of this study is to evaluate the potential risks in different parts of the Shiraz refinery by using risk assessment techniques. Methods: This cross- sectional study was conducted in Shiraz Refinery and relationship RPN(Risk Priority Number) with tasks e.g. milling, welding, transportation handling and etc. were studied in this company, then results analysis by Excel software. Results: The findings showed that transportation and handling and then external surface scraping achieved the highest of RPN before and after corrective measures (200,210) and (72, 84) respectively. While RPN for welding and drilling (punching the external surfaces) before and after corrective measures are (144,120) and (24, 36) respectively. But hazard severity curve show tasks with lower RPN in comparison with those have higher RPN are more important of injury severity. Conclusion: some of tasks e.g. handling, transportation and milling have high RPN and by using effective control measures can eliminate or control hazards. Then Failure Modes and Effect Analysis is a useful and efficient for hazard assessment.http://tkj.ssu.ac.ir/article-1-41-en.htmloil refinerypotential hazards; fmea
spellingShingle M Ebrahimzadeh
GH Halvani
M Mortazavi
R Soltani
Assessment of potential hazards by Failure Modes and Effect Analysis (FMEA) method in Shiraz Oil Refinery
طب کار
oil refinery
potential hazards; fmea
title Assessment of potential hazards by Failure Modes and Effect Analysis (FMEA) method in Shiraz Oil Refinery
title_full Assessment of potential hazards by Failure Modes and Effect Analysis (FMEA) method in Shiraz Oil Refinery
title_fullStr Assessment of potential hazards by Failure Modes and Effect Analysis (FMEA) method in Shiraz Oil Refinery
title_full_unstemmed Assessment of potential hazards by Failure Modes and Effect Analysis (FMEA) method in Shiraz Oil Refinery
title_short Assessment of potential hazards by Failure Modes and Effect Analysis (FMEA) method in Shiraz Oil Refinery
title_sort assessment of potential hazards by failure modes and effect analysis fmea method in shiraz oil refinery
topic oil refinery
potential hazards; fmea
url http://tkj.ssu.ac.ir/article-1-41-en.html
work_keys_str_mv AT mebrahimzadeh assessmentofpotentialhazardsbyfailuremodesandeffectanalysisfmeamethodinshirazoilrefinery
AT ghhalvani assessmentofpotentialhazardsbyfailuremodesandeffectanalysisfmeamethodinshirazoilrefinery
AT mmortazavi assessmentofpotentialhazardsbyfailuremodesandeffectanalysisfmeamethodinshirazoilrefinery
AT rsoltani assessmentofpotentialhazardsbyfailuremodesandeffectanalysisfmeamethodinshirazoilrefinery