Optimal Design of Nozzle for Supersonic Atmosphere Plasma Spraying

Through numerical simulation, key issues concerning the plasma jet features as well as the sizes of nozzle for supersonic atmosphere plasma spraying (SAPS) were analyzed in this paper. Numerical results were compared with the experimental measurements and a good agreement has been achieved. Due to t...

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Bibliographic Details
Main Authors: Wei Pei, Wei Zhengying, Zhao Guangxi, Bai Y., Tan Chao
Format: Article
Language:English
Published: De Gruyter 2016-08-01
Series:High Temperature Materials and Processes
Subjects:
Online Access:https://doi.org/10.1515/htmp-2015-0036
Description
Summary:Through numerical simulation, key issues concerning the plasma jet features as well as the sizes of nozzle for supersonic atmosphere plasma spraying (SAPS) were analyzed in this paper. Numerical results were compared with the experimental measurements and a good agreement has been achieved. Due to the effect of mechanical compression, the increasing sizes of r1, r2, r3 and r4 (r1, r2, r3 and r4 are the sizes of nozzle) lead to a decrease in temperature and velocity of plasma jet. But large size of r5 can increase the external temperature and velocity of plasma jet, which benefit particles accelerating at the far downstream region. A new nozzle was designed based on the simulation results. Compared to the temperature and velocity of plasma jet in the original nozzle, the maximum temperature and velocity of plasma jet in new structure are increased by about 9.8% and 44.5%, which is a benefit to the particles to reach a higher speed and surface temperature.
ISSN:0334-6455
2191-0324