Bearing Fault Diagnosis of Induction Motors Using a Genetic Algorithm and Machine Learning Classifiers

Efficient fault diagnosis of electrical and mechanical anomalies in induction motors (IMs) is challenging but necessary to ensure safety and economical operation in industries. Research has shown that bearing faults are the most frequently occurring faults in IMs. The vibration signals carry rich in...

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Main Authors: Rafia Nishat Toma, Alexander E. Prosvirin, Jong-Myon Kim
Format: Article
Language:English
Published: MDPI AG 2020-03-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/20/7/1884
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author Rafia Nishat Toma
Alexander E. Prosvirin
Jong-Myon Kim
author_facet Rafia Nishat Toma
Alexander E. Prosvirin
Jong-Myon Kim
author_sort Rafia Nishat Toma
collection DOAJ
description Efficient fault diagnosis of electrical and mechanical anomalies in induction motors (IMs) is challenging but necessary to ensure safety and economical operation in industries. Research has shown that bearing faults are the most frequently occurring faults in IMs. The vibration signals carry rich information about bearing health conditions and are commonly utilized for fault diagnosis in bearings. However, collecting these signals is expensive and sometimes impractical because it requires the use of external sensors. The external sensors demand enough space and are difficult to install in inaccessible sites. To overcome these disadvantages, motor current signal-based bearing fault diagnosis methods offer an attractive solution. As such, this paper proposes a hybrid motor-current data-driven approach that utilizes statistical features, genetic algorithm (GA) and machine learning models for bearing fault diagnosis. First, the statistical features are extracted from the motor current signals. Second, the GA is utilized to reduce the number of features and select the most important ones from the feature database. Finally, three different classification algorithms namely KNN, decision tree, and random forest, are trained and tested using these features in order to evaluate the bearing faults. This combination of techniques increases the accuracy and reduces the computational complexity. The experimental results show that the three classifiers achieve an accuracy of more than 97%. In addition, the evaluation parameters such as precision, F1-score, sensitivity, and specificity show better performance. Finally, to validate the efficiency of the proposed model, it is compared with some recently adopted techniques. The comparison results demonstrate that the suggested technique is promising for diagnosis of IM bearing faults.
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spelling doaj.art-641c12e0819a4d5eb3eb1dab82f849e92023-11-16T14:34:17ZengMDPI AGSensors1424-82202020-03-01207188410.3390/s20071884Bearing Fault Diagnosis of Induction Motors Using a Genetic Algorithm and Machine Learning ClassifiersRafia Nishat Toma0Alexander E. Prosvirin1Jong-Myon Kim2School of Electrical, Electronics and Computer Engineering, University of Ulsan, Ulsan 44610, KoreaSchool of Electrical, Electronics and Computer Engineering, University of Ulsan, Ulsan 44610, KoreaSchool of Electrical, Electronics and Computer Engineering, University of Ulsan, Ulsan 44610, KoreaEfficient fault diagnosis of electrical and mechanical anomalies in induction motors (IMs) is challenging but necessary to ensure safety and economical operation in industries. Research has shown that bearing faults are the most frequently occurring faults in IMs. The vibration signals carry rich information about bearing health conditions and are commonly utilized for fault diagnosis in bearings. However, collecting these signals is expensive and sometimes impractical because it requires the use of external sensors. The external sensors demand enough space and are difficult to install in inaccessible sites. To overcome these disadvantages, motor current signal-based bearing fault diagnosis methods offer an attractive solution. As such, this paper proposes a hybrid motor-current data-driven approach that utilizes statistical features, genetic algorithm (GA) and machine learning models for bearing fault diagnosis. First, the statistical features are extracted from the motor current signals. Second, the GA is utilized to reduce the number of features and select the most important ones from the feature database. Finally, three different classification algorithms namely KNN, decision tree, and random forest, are trained and tested using these features in order to evaluate the bearing faults. This combination of techniques increases the accuracy and reduces the computational complexity. The experimental results show that the three classifiers achieve an accuracy of more than 97%. In addition, the evaluation parameters such as precision, F1-score, sensitivity, and specificity show better performance. Finally, to validate the efficiency of the proposed model, it is compared with some recently adopted techniques. The comparison results demonstrate that the suggested technique is promising for diagnosis of IM bearing faults.https://www.mdpi.com/1424-8220/20/7/1884bearing fault diagnosiscondition monitoringdecision treegenetic algorithminduction motorsKNN
spellingShingle Rafia Nishat Toma
Alexander E. Prosvirin
Jong-Myon Kim
Bearing Fault Diagnosis of Induction Motors Using a Genetic Algorithm and Machine Learning Classifiers
Sensors
bearing fault diagnosis
condition monitoring
decision tree
genetic algorithm
induction motors
KNN
title Bearing Fault Diagnosis of Induction Motors Using a Genetic Algorithm and Machine Learning Classifiers
title_full Bearing Fault Diagnosis of Induction Motors Using a Genetic Algorithm and Machine Learning Classifiers
title_fullStr Bearing Fault Diagnosis of Induction Motors Using a Genetic Algorithm and Machine Learning Classifiers
title_full_unstemmed Bearing Fault Diagnosis of Induction Motors Using a Genetic Algorithm and Machine Learning Classifiers
title_short Bearing Fault Diagnosis of Induction Motors Using a Genetic Algorithm and Machine Learning Classifiers
title_sort bearing fault diagnosis of induction motors using a genetic algorithm and machine learning classifiers
topic bearing fault diagnosis
condition monitoring
decision tree
genetic algorithm
induction motors
KNN
url https://www.mdpi.com/1424-8220/20/7/1884
work_keys_str_mv AT rafianishattoma bearingfaultdiagnosisofinductionmotorsusingageneticalgorithmandmachinelearningclassifiers
AT alexandereprosvirin bearingfaultdiagnosisofinductionmotorsusingageneticalgorithmandmachinelearningclassifiers
AT jongmyonkim bearingfaultdiagnosisofinductionmotorsusingageneticalgorithmandmachinelearningclassifiers