Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review

Ceramic coating has applications in enhancing the material’s properties and can significantly improve the material’s usability in varied temperatures and adverse operating conditions and widen its applicability scope. It can add to the various properties such as wear resistance, high-temperature deg...

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Main Authors: Senthil Kumaran Selvaraj, Kathiravan Srinivasan, Jainendra Deshmukh, Darshit Agrawal, Sailam Mungilwar, Rucha Jagtap, Yuh-Chung Hu
Format: Article
Language:English
Published: MDPI AG 2020-12-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/13/24/5805
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author Senthil Kumaran Selvaraj
Kathiravan Srinivasan
Jainendra Deshmukh
Darshit Agrawal
Sailam Mungilwar
Rucha Jagtap
Yuh-Chung Hu
author_facet Senthil Kumaran Selvaraj
Kathiravan Srinivasan
Jainendra Deshmukh
Darshit Agrawal
Sailam Mungilwar
Rucha Jagtap
Yuh-Chung Hu
author_sort Senthil Kumaran Selvaraj
collection DOAJ
description Ceramic coating has applications in enhancing the material’s properties and can significantly improve the material’s usability in varied temperatures and adverse operating conditions and widen its applicability scope. It can add to the various properties such as wear resistance, high-temperature degradation, thermal conductivity, material toughness, tensile strength, corrosion resistance, friction reduction, electric insulation, and the lifespan of the material. Various techniques have been suggested and implemented to achieve ceramic coating on a metal surface, each having their respective advantages and disadvantages. Hence, they can be distinguished for their applicability in different places. The bonding mechanism of metal particle systems has been researched to date, but there are still certain uncertainties regarding the ceramic particle system because of the dissimilarities in properties. The paper aims to profoundly investigate the various coating technologies available through welding processes and do a comparative study through numerical analysis and experimental results on the properties of coatings obtained from two broad categories of welding—solid-state and traditional/fusion processes. It was found that the solid-state processes in which the temperature remained well below the fusion temperatures overcame the mismatch in property and produced reliable coatings with enhanced mechanical properties.
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spelling doaj.art-64548c3b74974d86b83fb2b30e81fef22023-11-21T01:38:18ZengMDPI AGMaterials1996-19442020-12-011324580510.3390/ma13245805Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A ReviewSenthil Kumaran Selvaraj0Kathiravan Srinivasan1Jainendra Deshmukh2Darshit Agrawal3Sailam Mungilwar4Rucha Jagtap5Yuh-Chung Hu6Department of Manufacturing Engineering, School of Mechanical Engineering, Vellore Institute of Technology, Vellore 632 014, Tamil Nadu, IndiaSchool of Information Technology and Engineering, Vellore Institute of Technology (VIT), Vellore 632 014, Tamil Nadu, IndiaDepartment of Manufacturing Engineering, School of Mechanical Engineering, Vellore Institute of Technology, Vellore 632 014, Tamil Nadu, IndiaDepartment of Manufacturing Engineering, School of Mechanical Engineering, Vellore Institute of Technology, Vellore 632 014, Tamil Nadu, IndiaDepartment of Manufacturing Engineering, School of Mechanical Engineering, Vellore Institute of Technology, Vellore 632 014, Tamil Nadu, IndiaDepartment of Manufacturing Engineering, School of Mechanical Engineering, Vellore Institute of Technology, Vellore 632 014, Tamil Nadu, IndiaDepartment of Mechanical and Electromechanical Engineering, National Ilan University, Yilan City 26047, Yilan County, TaiwanCeramic coating has applications in enhancing the material’s properties and can significantly improve the material’s usability in varied temperatures and adverse operating conditions and widen its applicability scope. It can add to the various properties such as wear resistance, high-temperature degradation, thermal conductivity, material toughness, tensile strength, corrosion resistance, friction reduction, electric insulation, and the lifespan of the material. Various techniques have been suggested and implemented to achieve ceramic coating on a metal surface, each having their respective advantages and disadvantages. Hence, they can be distinguished for their applicability in different places. The bonding mechanism of metal particle systems has been researched to date, but there are still certain uncertainties regarding the ceramic particle system because of the dissimilarities in properties. The paper aims to profoundly investigate the various coating technologies available through welding processes and do a comparative study through numerical analysis and experimental results on the properties of coatings obtained from two broad categories of welding—solid-state and traditional/fusion processes. It was found that the solid-state processes in which the temperature remained well below the fusion temperatures overcame the mismatch in property and produced reliable coatings with enhanced mechanical properties.https://www.mdpi.com/1996-1944/13/24/5805solid-state weldingfusionceramicscladdinghardnesswear resistance
spellingShingle Senthil Kumaran Selvaraj
Kathiravan Srinivasan
Jainendra Deshmukh
Darshit Agrawal
Sailam Mungilwar
Rucha Jagtap
Yuh-Chung Hu
Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review
Materials
solid-state welding
fusion
ceramics
cladding
hardness
wear resistance
title Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review
title_full Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review
title_fullStr Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review
title_full_unstemmed Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review
title_short Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review
title_sort performance comparison of advanced ceramic cladding approaches via solid state and traditional welding processes a review
topic solid-state welding
fusion
ceramics
cladding
hardness
wear resistance
url https://www.mdpi.com/1996-1944/13/24/5805
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