Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review
Ceramic coating has applications in enhancing the material’s properties and can significantly improve the material’s usability in varied temperatures and adverse operating conditions and widen its applicability scope. It can add to the various properties such as wear resistance, high-temperature deg...
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2020-12-01
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Online Access: | https://www.mdpi.com/1996-1944/13/24/5805 |
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author | Senthil Kumaran Selvaraj Kathiravan Srinivasan Jainendra Deshmukh Darshit Agrawal Sailam Mungilwar Rucha Jagtap Yuh-Chung Hu |
author_facet | Senthil Kumaran Selvaraj Kathiravan Srinivasan Jainendra Deshmukh Darshit Agrawal Sailam Mungilwar Rucha Jagtap Yuh-Chung Hu |
author_sort | Senthil Kumaran Selvaraj |
collection | DOAJ |
description | Ceramic coating has applications in enhancing the material’s properties and can significantly improve the material’s usability in varied temperatures and adverse operating conditions and widen its applicability scope. It can add to the various properties such as wear resistance, high-temperature degradation, thermal conductivity, material toughness, tensile strength, corrosion resistance, friction reduction, electric insulation, and the lifespan of the material. Various techniques have been suggested and implemented to achieve ceramic coating on a metal surface, each having their respective advantages and disadvantages. Hence, they can be distinguished for their applicability in different places. The bonding mechanism of metal particle systems has been researched to date, but there are still certain uncertainties regarding the ceramic particle system because of the dissimilarities in properties. The paper aims to profoundly investigate the various coating technologies available through welding processes and do a comparative study through numerical analysis and experimental results on the properties of coatings obtained from two broad categories of welding—solid-state and traditional/fusion processes. It was found that the solid-state processes in which the temperature remained well below the fusion temperatures overcame the mismatch in property and produced reliable coatings with enhanced mechanical properties. |
first_indexed | 2024-03-10T13:55:11Z |
format | Article |
id | doaj.art-64548c3b74974d86b83fb2b30e81fef2 |
institution | Directory Open Access Journal |
issn | 1996-1944 |
language | English |
last_indexed | 2024-03-10T13:55:11Z |
publishDate | 2020-12-01 |
publisher | MDPI AG |
record_format | Article |
series | Materials |
spelling | doaj.art-64548c3b74974d86b83fb2b30e81fef22023-11-21T01:38:18ZengMDPI AGMaterials1996-19442020-12-011324580510.3390/ma13245805Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A ReviewSenthil Kumaran Selvaraj0Kathiravan Srinivasan1Jainendra Deshmukh2Darshit Agrawal3Sailam Mungilwar4Rucha Jagtap5Yuh-Chung Hu6Department of Manufacturing Engineering, School of Mechanical Engineering, Vellore Institute of Technology, Vellore 632 014, Tamil Nadu, IndiaSchool of Information Technology and Engineering, Vellore Institute of Technology (VIT), Vellore 632 014, Tamil Nadu, IndiaDepartment of Manufacturing Engineering, School of Mechanical Engineering, Vellore Institute of Technology, Vellore 632 014, Tamil Nadu, IndiaDepartment of Manufacturing Engineering, School of Mechanical Engineering, Vellore Institute of Technology, Vellore 632 014, Tamil Nadu, IndiaDepartment of Manufacturing Engineering, School of Mechanical Engineering, Vellore Institute of Technology, Vellore 632 014, Tamil Nadu, IndiaDepartment of Manufacturing Engineering, School of Mechanical Engineering, Vellore Institute of Technology, Vellore 632 014, Tamil Nadu, IndiaDepartment of Mechanical and Electromechanical Engineering, National Ilan University, Yilan City 26047, Yilan County, TaiwanCeramic coating has applications in enhancing the material’s properties and can significantly improve the material’s usability in varied temperatures and adverse operating conditions and widen its applicability scope. It can add to the various properties such as wear resistance, high-temperature degradation, thermal conductivity, material toughness, tensile strength, corrosion resistance, friction reduction, electric insulation, and the lifespan of the material. Various techniques have been suggested and implemented to achieve ceramic coating on a metal surface, each having their respective advantages and disadvantages. Hence, they can be distinguished for their applicability in different places. The bonding mechanism of metal particle systems has been researched to date, but there are still certain uncertainties regarding the ceramic particle system because of the dissimilarities in properties. The paper aims to profoundly investigate the various coating technologies available through welding processes and do a comparative study through numerical analysis and experimental results on the properties of coatings obtained from two broad categories of welding—solid-state and traditional/fusion processes. It was found that the solid-state processes in which the temperature remained well below the fusion temperatures overcame the mismatch in property and produced reliable coatings with enhanced mechanical properties.https://www.mdpi.com/1996-1944/13/24/5805solid-state weldingfusionceramicscladdinghardnesswear resistance |
spellingShingle | Senthil Kumaran Selvaraj Kathiravan Srinivasan Jainendra Deshmukh Darshit Agrawal Sailam Mungilwar Rucha Jagtap Yuh-Chung Hu Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review Materials solid-state welding fusion ceramics cladding hardness wear resistance |
title | Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review |
title_full | Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review |
title_fullStr | Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review |
title_full_unstemmed | Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review |
title_short | Performance Comparison of Advanced Ceramic Cladding Approaches via Solid-State and Traditional Welding Processes: A Review |
title_sort | performance comparison of advanced ceramic cladding approaches via solid state and traditional welding processes a review |
topic | solid-state welding fusion ceramics cladding hardness wear resistance |
url | https://www.mdpi.com/1996-1944/13/24/5805 |
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