Optimization of the Fluted Force-Feed Seeder Meter with the Helical Roller Using the Discrete Element Method and Response Surface Analysis

The seed metering process of a fluted force-feed seeder was simulated using the Discrete Element Method and its parameters optimized using the Box–Behnken Design of Experiments and the Response Surface Method. The rotational speed of the feed roller, the lead (helix) angle of the flutes, and the num...

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Main Authors: Jianxiao Wang, Wei Sun, Petru Aurelian Simionescu, Yuanjin Ju
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Agriculture
Subjects:
Online Access:https://www.mdpi.com/2077-0472/13/7/1400
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author Jianxiao Wang
Wei Sun
Petru Aurelian Simionescu
Yuanjin Ju
author_facet Jianxiao Wang
Wei Sun
Petru Aurelian Simionescu
Yuanjin Ju
author_sort Jianxiao Wang
collection DOAJ
description The seed metering process of a fluted force-feed seeder was simulated using the Discrete Element Method and its parameters optimized using the Box–Behnken Design of Experiments and the Response Surface Method. The rotational speed of the feed roller, the lead (helix) angle of the flutes, and the number of flutes were the independent variables, while the response value was the seeding uniformity index. Two regression models were investigated, and the following conclusions drawn. For the flute lead angle between 0 and 10 degrees, and the number of flutes between 10 and 14, it was found that the number of flutes and the lead angle influenced the seeding performance the most, with the order of importance being the (i) number of flutes, (ii) lead angle and (iii) roller speed. For the flute lead angle between 5 and 15 degrees, and the number of flutes between 12 and 16, it was found that the roller speed and the number of flutes influenced the seeding performance the most, with the order of importance being the (i) roller speed, (ii) number of flutes and (iii) flute lead angle. The two regression models were then minimized for the seeding uniformity index and the corresponding optima verified experimentally on a conveyor belt test stand fitted with an image recognition system.
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spelling doaj.art-646e80f50a5c4014a4095a0a2852c93f2023-11-18T17:53:19ZengMDPI AGAgriculture2077-04722023-07-01137140010.3390/agriculture13071400Optimization of the Fluted Force-Feed Seeder Meter with the Helical Roller Using the Discrete Element Method and Response Surface AnalysisJianxiao Wang0Wei Sun1Petru Aurelian Simionescu2Yuanjin Ju3College of Mechano-Electronic Engineering, Gansu Agricultural University, Lanzhou 730070, ChinaCollege of Mechano-Electronic Engineering, Gansu Agricultural University, Lanzhou 730070, ChinaCollege of Engineering, Texas A&M University Corpus Christi, Corpus Christi, TX 78412, USACollege of Mechano-Electronic Engineering, Gansu Agricultural University, Lanzhou 730070, ChinaThe seed metering process of a fluted force-feed seeder was simulated using the Discrete Element Method and its parameters optimized using the Box–Behnken Design of Experiments and the Response Surface Method. The rotational speed of the feed roller, the lead (helix) angle of the flutes, and the number of flutes were the independent variables, while the response value was the seeding uniformity index. Two regression models were investigated, and the following conclusions drawn. For the flute lead angle between 0 and 10 degrees, and the number of flutes between 10 and 14, it was found that the number of flutes and the lead angle influenced the seeding performance the most, with the order of importance being the (i) number of flutes, (ii) lead angle and (iii) roller speed. For the flute lead angle between 5 and 15 degrees, and the number of flutes between 12 and 16, it was found that the roller speed and the number of flutes influenced the seeding performance the most, with the order of importance being the (i) roller speed, (ii) number of flutes and (iii) flute lead angle. The two regression models were then minimized for the seeding uniformity index and the corresponding optima verified experimentally on a conveyor belt test stand fitted with an image recognition system.https://www.mdpi.com/2077-0472/13/7/1400wheat seederfluted force-feed seederdiscrete element methodresponse surface analysisnumerical optimization
spellingShingle Jianxiao Wang
Wei Sun
Petru Aurelian Simionescu
Yuanjin Ju
Optimization of the Fluted Force-Feed Seeder Meter with the Helical Roller Using the Discrete Element Method and Response Surface Analysis
Agriculture
wheat seeder
fluted force-feed seeder
discrete element method
response surface analysis
numerical optimization
title Optimization of the Fluted Force-Feed Seeder Meter with the Helical Roller Using the Discrete Element Method and Response Surface Analysis
title_full Optimization of the Fluted Force-Feed Seeder Meter with the Helical Roller Using the Discrete Element Method and Response Surface Analysis
title_fullStr Optimization of the Fluted Force-Feed Seeder Meter with the Helical Roller Using the Discrete Element Method and Response Surface Analysis
title_full_unstemmed Optimization of the Fluted Force-Feed Seeder Meter with the Helical Roller Using the Discrete Element Method and Response Surface Analysis
title_short Optimization of the Fluted Force-Feed Seeder Meter with the Helical Roller Using the Discrete Element Method and Response Surface Analysis
title_sort optimization of the fluted force feed seeder meter with the helical roller using the discrete element method and response surface analysis
topic wheat seeder
fluted force-feed seeder
discrete element method
response surface analysis
numerical optimization
url https://www.mdpi.com/2077-0472/13/7/1400
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AT petruaureliansimionescu optimizationoftheflutedforcefeedseedermeterwiththehelicalrollerusingthediscreteelementmethodandresponsesurfaceanalysis
AT yuanjinju optimizationoftheflutedforcefeedseedermeterwiththehelicalrollerusingthediscreteelementmethodandresponsesurfaceanalysis