Study of the Blade Shape Impact on the Improvement of Fan Efficiency Based on State-of-the-Art Prototyping Methods

The article discusses the process of designing and testing as well as their results, carried out in order to increase the efficiency of axial fans, implemented as part of the European project INESI. Modifications of existing solutions based on rapid prototyping methods were presented. Scanning, FEM...

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Main Authors: Michał Szelka, Andrzej Drwięga, Jarosław Tokarczyk, Marek Szyguła, Kamil Szewerda, Marian Banaś, Krzysztof Kołodziejczyk, Krzysztof Kędzia
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/1/542
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author Michał Szelka
Andrzej Drwięga
Jarosław Tokarczyk
Marek Szyguła
Kamil Szewerda
Marian Banaś
Krzysztof Kołodziejczyk
Krzysztof Kędzia
author_facet Michał Szelka
Andrzej Drwięga
Jarosław Tokarczyk
Marek Szyguła
Kamil Szewerda
Marian Banaś
Krzysztof Kołodziejczyk
Krzysztof Kędzia
author_sort Michał Szelka
collection DOAJ
description The article discusses the process of designing and testing as well as their results, carried out in order to increase the efficiency of axial fans, implemented as part of the European project INESI. Modifications of existing solutions based on rapid prototyping methods were presented. Scanning, FEM and CFD numerical calculations and 3D printing were used for that purpose. Rapid prototyping involved the use of a steel blade base and 3D-printed complex aerodynamic shapes that were bonded to create completely new blades. After their installation on the new rotor, enabling the angle of attack adjusting, a number of verifying tests of the fan were carried out. The solution was successfully tested and the results are discussed in the article.
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spelling doaj.art-64acecfc13f44d00b0969d7153b8f7e22023-11-16T15:20:36ZengMDPI AGEnergies1996-10732023-01-0116154210.3390/en16010542Study of the Blade Shape Impact on the Improvement of Fan Efficiency Based on State-of-the-Art Prototyping MethodsMichał Szelka0Andrzej Drwięga1Jarosław Tokarczyk2Marek Szyguła3Kamil Szewerda4Marian Banaś5Krzysztof Kołodziejczyk6Krzysztof Kędzia7KOMAG, Institute of Mining Technology, Pszczyńska Str. 37, 44-101 Gliwice, PolandKOMAG, Institute of Mining Technology, Pszczyńska Str. 37, 44-101 Gliwice, PolandKOMAG, Institute of Mining Technology, Pszczyńska Str. 37, 44-101 Gliwice, PolandKOMAG, Institute of Mining Technology, Pszczyńska Str. 37, 44-101 Gliwice, PolandKOMAG, Institute of Mining Technology, Pszczyńska Str. 37, 44-101 Gliwice, PolandDepartment of Power Systems and Environmental Protection, Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, Mickiewicz 30 Av., 30-059 Krakow, PolandDepartment of Power Systems and Environmental Protection, Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, Mickiewicz 30 Av., 30-059 Krakow, PolandDepartment of Technical Systems Operation and Maintenance, Faculty of Mechanical Engineering, Wroclaw University of Science and Technology, Wyspianskiego Str. 27, 50-370 Wrocław, PolandThe article discusses the process of designing and testing as well as their results, carried out in order to increase the efficiency of axial fans, implemented as part of the European project INESI. Modifications of existing solutions based on rapid prototyping methods were presented. Scanning, FEM and CFD numerical calculations and 3D printing were used for that purpose. Rapid prototyping involved the use of a steel blade base and 3D-printed complex aerodynamic shapes that were bonded to create completely new blades. After their installation on the new rotor, enabling the angle of attack adjusting, a number of verifying tests of the fan were carried out. The solution was successfully tested and the results are discussed in the article.https://www.mdpi.com/1996-1073/16/1/542axial fanventilationefficiencyrapid prototypingCFDFEM
spellingShingle Michał Szelka
Andrzej Drwięga
Jarosław Tokarczyk
Marek Szyguła
Kamil Szewerda
Marian Banaś
Krzysztof Kołodziejczyk
Krzysztof Kędzia
Study of the Blade Shape Impact on the Improvement of Fan Efficiency Based on State-of-the-Art Prototyping Methods
Energies
axial fan
ventilation
efficiency
rapid prototyping
CFD
FEM
title Study of the Blade Shape Impact on the Improvement of Fan Efficiency Based on State-of-the-Art Prototyping Methods
title_full Study of the Blade Shape Impact on the Improvement of Fan Efficiency Based on State-of-the-Art Prototyping Methods
title_fullStr Study of the Blade Shape Impact on the Improvement of Fan Efficiency Based on State-of-the-Art Prototyping Methods
title_full_unstemmed Study of the Blade Shape Impact on the Improvement of Fan Efficiency Based on State-of-the-Art Prototyping Methods
title_short Study of the Blade Shape Impact on the Improvement of Fan Efficiency Based on State-of-the-Art Prototyping Methods
title_sort study of the blade shape impact on the improvement of fan efficiency based on state of the art prototyping methods
topic axial fan
ventilation
efficiency
rapid prototyping
CFD
FEM
url https://www.mdpi.com/1996-1073/16/1/542
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