TBM Roller Cutter Evaluation Method Based on Analytic Hierarchy Process

[Objective] In order to reduce the number of cutter replacements during TBM (hard rock tunnel boring machine) excavation in highly abrasive rock strata and select the most suitable roller cutter for highly abrasive rock strata, a roller cutter evaluation method based on AHP (analytic hierarchy proce...

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Main Authors: Xue LI, Lin CHEN, Peng HUO, Wenshuai MA, Zibang GONG, Jiuqi WU
Format: Article
Language:zho
Published: Urban Mass Transit Magazine Press 2024-02-01
Series:Chengshi guidao jiaotong yanjiu
Subjects:
Online Access:https://umt1998.tongji.edu.cn/journal/paper/doi/10.16037/j.1007-869x.2024.02.007.html
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author Xue LI
Lin CHEN
Peng HUO
Wenshuai MA
Zibang GONG
Jiuqi WU
author_facet Xue LI
Lin CHEN
Peng HUO
Wenshuai MA
Zibang GONG
Jiuqi WU
author_sort Xue LI
collection DOAJ
description [Objective] In order to reduce the number of cutter replacements during TBM (hard rock tunnel boring machine) excavation in highly abrasive rock strata and select the most suitable roller cutter for highly abrasive rock strata, a roller cutter evaluation method based on AHP (analytic hierarchy process) is proposed. [Method] An evaluation model for roller cutter wear failure and hazards is established. Seven factors related to wear failure are selected, and an evaluation model and comparative judgment matrix for roller cutter wear failure are developed based on AHP. The proportions of hazard for each failure type are calculated. Taking the interval between Dayuan Station-Taihe Station on Guangzhou-Foshan East Ring Intercity Railway as an example, a quantitative analysis is conducted on four commonly used brands of roller cutters. A risk assessment scoring table is established to analyze the failure impact evaluation values in the use of four roller cutter brands. [Result & Conclusion] The proportion of abnormal cutter wear in highly abrasive rock strata accounts for 23.29%, while normal wear accounts for 76.71%. The failure impact evaluation values for brand C and brand D roller cutters are 7.141 and 4.816 respectively, which are much lower than the failure impact evaluation value of brand A (7.587) and brand B (9.058) roller cutters. The relative wear rate of brand D roller cutters is higher than that of brand C cutters, indicating that brand C cutters are most suitable for highly abrasive rock strata. Brand A roller cutters are suitable for high hardness level rock strata, brand B cutters are not recommended for use, and brand D cutters are suitable for lower hardness level rock strata.
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spelling doaj.art-654397e30485415990074b540ff2220f2024-02-05T01:30:07ZzhoUrban Mass Transit Magazine PressChengshi guidao jiaotong yanjiu1007-869X2024-02-01272384210.16037/j.1007-869x.2024.02.007TBM Roller Cutter Evaluation Method Based on Analytic Hierarchy ProcessXue LI0Lin CHEN1Peng HUO2Wenshuai MA3Zibang GONG4Jiuqi WU5School of Earth Science and Technology, Southwest Petroleum University, 610500, Chengdu, ChinaSchool of Earth Science and Technology, Southwest Petroleum University, 610500, Chengdu, ChinaSchool of Earth Science and Technology, Southwest Petroleum University, 610500, Chengdu, ChinaChina Railway 19th Bureau Group Rail Transit Engineering Co., Ltd., 101300, Beijing, ChinaSchool of Earth Science and Technology, Southwest Petroleum University, 610500, Chengdu, ChinaSchool of Earth Science and Technology, Southwest Petroleum University, 610500, Chengdu, China[Objective] In order to reduce the number of cutter replacements during TBM (hard rock tunnel boring machine) excavation in highly abrasive rock strata and select the most suitable roller cutter for highly abrasive rock strata, a roller cutter evaluation method based on AHP (analytic hierarchy process) is proposed. [Method] An evaluation model for roller cutter wear failure and hazards is established. Seven factors related to wear failure are selected, and an evaluation model and comparative judgment matrix for roller cutter wear failure are developed based on AHP. The proportions of hazard for each failure type are calculated. Taking the interval between Dayuan Station-Taihe Station on Guangzhou-Foshan East Ring Intercity Railway as an example, a quantitative analysis is conducted on four commonly used brands of roller cutters. A risk assessment scoring table is established to analyze the failure impact evaluation values in the use of four roller cutter brands. [Result & Conclusion] The proportion of abnormal cutter wear in highly abrasive rock strata accounts for 23.29%, while normal wear accounts for 76.71%. The failure impact evaluation values for brand C and brand D roller cutters are 7.141 and 4.816 respectively, which are much lower than the failure impact evaluation value of brand A (7.587) and brand B (9.058) roller cutters. The relative wear rate of brand D roller cutters is higher than that of brand C cutters, indicating that brand C cutters are most suitable for highly abrasive rock strata. Brand A roller cutters are suitable for high hardness level rock strata, brand B cutters are not recommended for use, and brand D cutters are suitable for lower hardness level rock strata.https://umt1998.tongji.edu.cn/journal/paper/doi/10.16037/j.1007-869x.2024.02.007.htmlhard rock tunnelanalytic hierarchy processroller cutter evaluation method
spellingShingle Xue LI
Lin CHEN
Peng HUO
Wenshuai MA
Zibang GONG
Jiuqi WU
TBM Roller Cutter Evaluation Method Based on Analytic Hierarchy Process
Chengshi guidao jiaotong yanjiu
hard rock tunnel
analytic hierarchy process
roller cutter evaluation method
title TBM Roller Cutter Evaluation Method Based on Analytic Hierarchy Process
title_full TBM Roller Cutter Evaluation Method Based on Analytic Hierarchy Process
title_fullStr TBM Roller Cutter Evaluation Method Based on Analytic Hierarchy Process
title_full_unstemmed TBM Roller Cutter Evaluation Method Based on Analytic Hierarchy Process
title_short TBM Roller Cutter Evaluation Method Based on Analytic Hierarchy Process
title_sort tbm roller cutter evaluation method based on analytic hierarchy process
topic hard rock tunnel
analytic hierarchy process
roller cutter evaluation method
url https://umt1998.tongji.edu.cn/journal/paper/doi/10.16037/j.1007-869x.2024.02.007.html
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AT wenshuaima tbmrollercutterevaluationmethodbasedonanalytichierarchyprocess
AT zibanggong tbmrollercutterevaluationmethodbasedonanalytichierarchyprocess
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