Bioinspired Design for Lightweighting and Vibration Behavior Optimization in Large-Scale Aeronautical Tooling: A Comparative Study

A comparative study is presented, focusing on three different bioinspired design methodologies applied to a large-scale aeronautical tooling use case. The study aims to optimize the structure in terms of the first vibration mode, minimizing mass, and supporting operational loads. The development of...

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Main Authors: Ignacio Laraudogoitia Blanc, Christian Hamm, Maider García de Cortázar, Nils Kaiser, Oleksander Savysko, Franck Andrés Girot Mata
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/11/12/1067
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author Ignacio Laraudogoitia Blanc
Christian Hamm
Maider García de Cortázar
Nils Kaiser
Oleksander Savysko
Franck Andrés Girot Mata
author_facet Ignacio Laraudogoitia Blanc
Christian Hamm
Maider García de Cortázar
Nils Kaiser
Oleksander Savysko
Franck Andrés Girot Mata
author_sort Ignacio Laraudogoitia Blanc
collection DOAJ
description A comparative study is presented, focusing on three different bioinspired design methodologies applied to a large-scale aeronautical tooling use case. The study aims to optimize the structure in terms of the first vibration mode, minimizing mass, and supporting operational loads. The development of lightweight metallic components is of great importance for industries such as aerospace, automotive, and energy harvesting, where weight reduction can lead to significant improvements in performance, efficiency, and sustainability. Bioinspired design offers a promising approach to achieving these goals. The study begins with an introduction to natural selection and various bioinspired concepts. It proceeds with a thorough review of the selected bioinspired design methodologies and tools, which are then applied to the chosen use case. The outcomes for each methodology were explored with respect to the design requirements. Subsequently, the most suitable design was selected according to the success criteria defined and its validation is explained. The manufacturing of this design was carried out using an advanced and novel approach specifically tailored to accommodate the large dimensions and complexity of the structure. Finally, modal testing was performed to validate the entire process, and the results obtained demonstrate the potential effectiveness of bioinspired design methodologies in achieving lightweighting and optimizing vibration modes for large-scale aeronautical tooling.
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spelling doaj.art-6560a3f5f0364c61839d0cb3c5b2d8be2023-12-22T14:21:57ZengMDPI AGMachines2075-17022023-12-011112106710.3390/machines11121067Bioinspired Design for Lightweighting and Vibration Behavior Optimization in Large-Scale Aeronautical Tooling: A Comparative StudyIgnacio Laraudogoitia Blanc0Christian Hamm1Maider García de Cortázar2Nils Kaiser3Oleksander Savysko4Franck Andrés Girot Mata5Tecnalia, Industry and Mobility, Mikeletegi Pasealekua 2, 20009 San Sebastian, SpainBio-Inspired Lighweight Design and Functional Morphology, Alfred Wegener Institute, Bussestr. 27, 27570 Bremen, GermanyTecnalia, Industry and Mobility, Mikeletegi Pasealekua 2, 20009 San Sebastian, SpainBio-Inspired Lighweight Design and Functional Morphology, Alfred Wegener Institute, Bussestr. 27, 27570 Bremen, GermanyBio-Inspired Lighweight Design and Functional Morphology, Alfred Wegener Institute, Bussestr. 27, 27570 Bremen, GermanyMechanical Engineering, Universidad del País Vasco/Euskal Herriko Unibertsitatea, Ingeniero Torres Quevedo Plaza 1, 48013 Bilbao, SpainA comparative study is presented, focusing on three different bioinspired design methodologies applied to a large-scale aeronautical tooling use case. The study aims to optimize the structure in terms of the first vibration mode, minimizing mass, and supporting operational loads. The development of lightweight metallic components is of great importance for industries such as aerospace, automotive, and energy harvesting, where weight reduction can lead to significant improvements in performance, efficiency, and sustainability. Bioinspired design offers a promising approach to achieving these goals. The study begins with an introduction to natural selection and various bioinspired concepts. It proceeds with a thorough review of the selected bioinspired design methodologies and tools, which are then applied to the chosen use case. The outcomes for each methodology were explored with respect to the design requirements. Subsequently, the most suitable design was selected according to the success criteria defined and its validation is explained. The manufacturing of this design was carried out using an advanced and novel approach specifically tailored to accommodate the large dimensions and complexity of the structure. Finally, modal testing was performed to validate the entire process, and the results obtained demonstrate the potential effectiveness of bioinspired design methodologies in achieving lightweighting and optimizing vibration modes for large-scale aeronautical tooling.https://www.mdpi.com/2075-1702/11/12/1067lightweightbio-inspiredoptimizationvibrations
spellingShingle Ignacio Laraudogoitia Blanc
Christian Hamm
Maider García de Cortázar
Nils Kaiser
Oleksander Savysko
Franck Andrés Girot Mata
Bioinspired Design for Lightweighting and Vibration Behavior Optimization in Large-Scale Aeronautical Tooling: A Comparative Study
Machines
lightweight
bio-inspired
optimization
vibrations
title Bioinspired Design for Lightweighting and Vibration Behavior Optimization in Large-Scale Aeronautical Tooling: A Comparative Study
title_full Bioinspired Design for Lightweighting and Vibration Behavior Optimization in Large-Scale Aeronautical Tooling: A Comparative Study
title_fullStr Bioinspired Design for Lightweighting and Vibration Behavior Optimization in Large-Scale Aeronautical Tooling: A Comparative Study
title_full_unstemmed Bioinspired Design for Lightweighting and Vibration Behavior Optimization in Large-Scale Aeronautical Tooling: A Comparative Study
title_short Bioinspired Design for Lightweighting and Vibration Behavior Optimization in Large-Scale Aeronautical Tooling: A Comparative Study
title_sort bioinspired design for lightweighting and vibration behavior optimization in large scale aeronautical tooling a comparative study
topic lightweight
bio-inspired
optimization
vibrations
url https://www.mdpi.com/2075-1702/11/12/1067
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