Research on Changes in Microstructures and Mechanical Properties of Welding Caps as a Result of their Usage During Resistance Spot Welding Process

Mating electrodes made of copper alloys are commonly used for welding galvanized steel sheets used in the production of car bodies. These alloys are characterized by high mechanical properties, a high level of electrical and thermal conductivity as well as the stability of these properties under cha...

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Main Authors: Z. Rdzawski, P. Kwaśniewski, W. Głuchowski, M. Łagoda, M. Maleta, S. Boczkal, K. Franczak
Format: Article
Language:English
Published: Polish Academy of Sciences 2023-03-01
Series:Archives of Metallurgy and Materials
Subjects:
Online Access:https://journals.pan.pl/Content/126266/PDF/AMM-2023-1-42-Lagoda.pdf
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author Z. Rdzawski
P. Kwaśniewski
W. Głuchowski
M. Łagoda
M. Maleta
S. Boczkal
K. Franczak
author_facet Z. Rdzawski
P. Kwaśniewski
W. Głuchowski
M. Łagoda
M. Maleta
S. Boczkal
K. Franczak
author_sort Z. Rdzawski
collection DOAJ
description Mating electrodes made of copper alloys are commonly used for welding galvanized steel sheets used in the production of car bodies. These alloys are characterized by high mechanical properties, a high level of electrical and thermal conductivity as well as the stability of these properties under changing conditions of current, thermal and mechanical load. Much careful attention was paid to the essence of the ongoing structural changes as well as to the mechanical properties in the welding process (RSW – Resistant Spot Welding) of steel sheets, including high-strength ones. There is a lack of research on structural changes and the related mechanical properties occurring in welding electrodes made of copper alloys caused by the welding process. This study is devoted to these issues and contains a critical review of the research results enabling a better understanding of the relationships between the structure and properties of welding electrodes caused by the cyclic welding process. In order to illustrate the phenomena occurring during the welding process, both in the material to be welded and in the tip electrodes, hardness and structural tests were carried out on electrode samples before and after their exploitation. The data collected in the article supplements a certain lack of information in the literature regarding the microstructural aspects of the welding process of galvanized steel sheets for the production of car bodies. The conducted research may be the starting point for the search for more effective materials for the tip electrodes.
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spelling doaj.art-657df4fd55594bff9ea85472c21845002023-03-16T15:02:45ZengPolish Academy of SciencesArchives of Metallurgy and Materials2300-19092023-03-01vol. 68No 1295306https://doi.org/10.24425/amm.2023.141506Research on Changes in Microstructures and Mechanical Properties of Welding Caps as a Result of their Usage During Resistance Spot Welding ProcessZ. Rdzawski0https://orcid.org/0000-0001-6667-1972P. Kwaśniewski1https://orcid.org/0000-0002-5476-4765W. Głuchowski2https://orcid.org/0000-0001-9356-9674M. Łagoda3https://orcid.org/0000-0003-3679-6568M. Maleta4https://orcid.org/0000-0002-8404-0362S. Boczkal5https://orcid.org/0000-0002-3421-4723K. Franczak6https://orcid.org/0000-0002-0135-3700Łukasiewicz Research Network – Institute of Non-Ferrous Metals, 5 Sowińskiego Street, 44-100 Gliwice, PolandAGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, PolandŁukasiewicz Research Network – Institute of Non-Ferrous Metals, 5 Sowińskiego Street, 44-100 Gliwice, PolandŁukasiewicz Research Network – Institute of Non-Ferrous Metals, 5 Sowińskiego Street, 44-100 Gliwice, PolandŁukasiewicz Research Network – Institute of Non-Ferrous Metals, 5 Sowińskiego Street, 44-100 Gliwice, PolandŁukasiewicz Research Network – Institute of Non-Ferrous Metals, Light Metals Division, 19 Piłsudskiego Street, 32-050 Skawina, PolandAGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, PolandMating electrodes made of copper alloys are commonly used for welding galvanized steel sheets used in the production of car bodies. These alloys are characterized by high mechanical properties, a high level of electrical and thermal conductivity as well as the stability of these properties under changing conditions of current, thermal and mechanical load. Much careful attention was paid to the essence of the ongoing structural changes as well as to the mechanical properties in the welding process (RSW – Resistant Spot Welding) of steel sheets, including high-strength ones. There is a lack of research on structural changes and the related mechanical properties occurring in welding electrodes made of copper alloys caused by the welding process. This study is devoted to these issues and contains a critical review of the research results enabling a better understanding of the relationships between the structure and properties of welding electrodes caused by the cyclic welding process. In order to illustrate the phenomena occurring during the welding process, both in the material to be welded and in the tip electrodes, hardness and structural tests were carried out on electrode samples before and after their exploitation. The data collected in the article supplements a certain lack of information in the literature regarding the microstructural aspects of the welding process of galvanized steel sheets for the production of car bodies. The conducted research may be the starting point for the search for more effective materials for the tip electrodes.https://journals.pan.pl/Content/126266/PDF/AMM-2023-1-42-Lagoda.pdfcucrzr alloyresistance spot weldingmechanical propertiesmicroanalysistip electrodes
spellingShingle Z. Rdzawski
P. Kwaśniewski
W. Głuchowski
M. Łagoda
M. Maleta
S. Boczkal
K. Franczak
Research on Changes in Microstructures and Mechanical Properties of Welding Caps as a Result of their Usage During Resistance Spot Welding Process
Archives of Metallurgy and Materials
cucrzr alloy
resistance spot welding
mechanical properties
microanalysis
tip electrodes
title Research on Changes in Microstructures and Mechanical Properties of Welding Caps as a Result of their Usage During Resistance Spot Welding Process
title_full Research on Changes in Microstructures and Mechanical Properties of Welding Caps as a Result of their Usage During Resistance Spot Welding Process
title_fullStr Research on Changes in Microstructures and Mechanical Properties of Welding Caps as a Result of their Usage During Resistance Spot Welding Process
title_full_unstemmed Research on Changes in Microstructures and Mechanical Properties of Welding Caps as a Result of their Usage During Resistance Spot Welding Process
title_short Research on Changes in Microstructures and Mechanical Properties of Welding Caps as a Result of their Usage During Resistance Spot Welding Process
title_sort research on changes in microstructures and mechanical properties of welding caps as a result of their usage during resistance spot welding process
topic cucrzr alloy
resistance spot welding
mechanical properties
microanalysis
tip electrodes
url https://journals.pan.pl/Content/126266/PDF/AMM-2023-1-42-Lagoda.pdf
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