Analysis of a lithium-ion battery cooling system for electric vehicles using a phase-change material and heat pipes

The energy and power densities of lithium-ion batteries (LiBs) are bound to improve in the future. To use such high-performance battery systems as the power source of electric vehicles, the safety and the stability of these systems need to be guaranteed and abnormal heat emissions should not lead to...

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Main Authors: Tatsuya YAMADA, Takafumi KOSHIYAMA, Manabu YOSHIKAWA, Takashi YAMADA, Naoki ONO
Format: Article
Language:English
Published: The Japan Society of Mechanical Engineers 2017-05-01
Series:Journal of Thermal Science and Technology
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/jtst/12/1/12_2017jtst0011/_pdf/-char/en
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author Tatsuya YAMADA
Takafumi KOSHIYAMA
Manabu YOSHIKAWA
Takashi YAMADA
Naoki ONO
author_facet Tatsuya YAMADA
Takafumi KOSHIYAMA
Manabu YOSHIKAWA
Takashi YAMADA
Naoki ONO
author_sort Tatsuya YAMADA
collection DOAJ
description The energy and power densities of lithium-ion batteries (LiBs) are bound to improve in the future. To use such high-performance battery systems as the power source of electric vehicles, the safety and the stability of these systems need to be guaranteed and abnormal heat emissions should not lead to thermal runaway. In this study, we have developed a prototype hybrid cooling system combined with a phase-change material and heat pipes to control abnormal heat emissions in LiBs. The system was built using paraffin wax as the phase change material, heat pipes, and an electric heater modeled on A4-sized laminated-type LiBs pack. We conducted some experiments using this system under conditions that would result in abnormal heating and thermal runaway. As a result, we were able to confirm that the time needed to reach temperatures leading to thermal runaway in the modeled battery pack was extended to 708 seconds by adopting our proposed cooling system, from 104 seconds in the case with no cooling device. A numerical analysis of the heat balance and thermal distribution was also calculated. The calculation results confirmed the thermal behavior in the experimental system, and we investigated the effect of the heat pipes and PCM. The issues that need to be solved to make practical use of the cooling system were also clarified by those discussions.
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spelling doaj.art-65c8df225b9647c0af52517b05abe7aa2022-12-21T23:53:50ZengThe Japan Society of Mechanical EngineersJournal of Thermal Science and Technology1880-55662017-05-01121JTST0011JTST001110.1299/jtst.2017jtst0011jtstAnalysis of a lithium-ion battery cooling system for electric vehicles using a phase-change material and heat pipesTatsuya YAMADA0Takafumi KOSHIYAMA1Manabu YOSHIKAWA2Takashi YAMADA3Naoki ONO4Department of Engineering Science and Mechanics, Shibaura Institute of TechnologyDepartment of Engineering Science and Mechanics, Shibaura Institute of TechnologyDepartment of Engineering Science and Mechanics, Shibaura Institute of TechnologyDepartment of Engineering Science and Mechanics, Shibaura Institute of TechnologyDepartment of Engineering Science and Mechanics, Shibaura Institute of TechnologyThe energy and power densities of lithium-ion batteries (LiBs) are bound to improve in the future. To use such high-performance battery systems as the power source of electric vehicles, the safety and the stability of these systems need to be guaranteed and abnormal heat emissions should not lead to thermal runaway. In this study, we have developed a prototype hybrid cooling system combined with a phase-change material and heat pipes to control abnormal heat emissions in LiBs. The system was built using paraffin wax as the phase change material, heat pipes, and an electric heater modeled on A4-sized laminated-type LiBs pack. We conducted some experiments using this system under conditions that would result in abnormal heating and thermal runaway. As a result, we were able to confirm that the time needed to reach temperatures leading to thermal runaway in the modeled battery pack was extended to 708 seconds by adopting our proposed cooling system, from 104 seconds in the case with no cooling device. A numerical analysis of the heat balance and thermal distribution was also calculated. The calculation results confirmed the thermal behavior in the experimental system, and we investigated the effect of the heat pipes and PCM. The issues that need to be solved to make practical use of the cooling system were also clarified by those discussions.https://www.jstage.jst.go.jp/article/jtst/12/1/12_2017jtst0011/_pdf/-char/enlatent heatthermal storagephase-change materialheat pipeabnormal heatthermal runawaynumerical calculation
spellingShingle Tatsuya YAMADA
Takafumi KOSHIYAMA
Manabu YOSHIKAWA
Takashi YAMADA
Naoki ONO
Analysis of a lithium-ion battery cooling system for electric vehicles using a phase-change material and heat pipes
Journal of Thermal Science and Technology
latent heat
thermal storage
phase-change material
heat pipe
abnormal heat
thermal runaway
numerical calculation
title Analysis of a lithium-ion battery cooling system for electric vehicles using a phase-change material and heat pipes
title_full Analysis of a lithium-ion battery cooling system for electric vehicles using a phase-change material and heat pipes
title_fullStr Analysis of a lithium-ion battery cooling system for electric vehicles using a phase-change material and heat pipes
title_full_unstemmed Analysis of a lithium-ion battery cooling system for electric vehicles using a phase-change material and heat pipes
title_short Analysis of a lithium-ion battery cooling system for electric vehicles using a phase-change material and heat pipes
title_sort analysis of a lithium ion battery cooling system for electric vehicles using a phase change material and heat pipes
topic latent heat
thermal storage
phase-change material
heat pipe
abnormal heat
thermal runaway
numerical calculation
url https://www.jstage.jst.go.jp/article/jtst/12/1/12_2017jtst0011/_pdf/-char/en
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AT manabuyoshikawa analysisofalithiumionbatterycoolingsystemforelectricvehiclesusingaphasechangematerialandheatpipes
AT takashiyamada analysisofalithiumionbatterycoolingsystemforelectricvehiclesusingaphasechangematerialandheatpipes
AT naokiono analysisofalithiumionbatterycoolingsystemforelectricvehiclesusingaphasechangematerialandheatpipes