Plastic forming processes of transverse non-homogeneous composite metallic sheets

In this work an analysis of the radial stress and velocity fields is performed according to the J2 flow theory for a rigid/perfectly plastic material. The flow field is used to simulate the forming processes of sheets. The significant achievement of this paper is the generalization of the work by Na...

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Main Author: Davidi Gal
Format: Article
Language:English
Published: De Gruyter 2021-01-01
Series:Open Engineering
Subjects:
Online Access:https://doi.org/10.1515/eng-2021-0029
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author Davidi Gal
author_facet Davidi Gal
author_sort Davidi Gal
collection DOAJ
description In this work an analysis of the radial stress and velocity fields is performed according to the J2 flow theory for a rigid/perfectly plastic material. The flow field is used to simulate the forming processes of sheets. The significant achievement of this paper is the generalization of the work by Nadai & Hill for homogenous material in the sense of its yield stress, to a material with general transverse non-homogeneity. In Addition, a special un-coupled form of the system of equations is obtained where the task of solving it reduces to the solution of a single non-linear algebraic differential equation for the shear stress. A semi-analytical solution is attained solving numerically this equation and the rest of the stresses term together with the velocity field is calculated analytically. As a case study a tri-layered symmetrical sheet is chosen for two configurations: soft inner core and hard coating, hard inner core and soft coating.
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spelling doaj.art-65d049c124194263a6e7bb3ba44df2192022-12-21T21:23:31ZengDe GruyterOpen Engineering2391-54392021-01-0111129430210.1515/eng-2021-0029Plastic forming processes of transverse non-homogeneous composite metallic sheetsDavidi Gal0CFD-FEM engineering consultancy, 30/14 Leon Bloom st., Haifa33852, Israel; Tel.: +972 507638541In this work an analysis of the radial stress and velocity fields is performed according to the J2 flow theory for a rigid/perfectly plastic material. The flow field is used to simulate the forming processes of sheets. The significant achievement of this paper is the generalization of the work by Nadai & Hill for homogenous material in the sense of its yield stress, to a material with general transverse non-homogeneity. In Addition, a special un-coupled form of the system of equations is obtained where the task of solving it reduces to the solution of a single non-linear algebraic differential equation for the shear stress. A semi-analytical solution is attained solving numerically this equation and the rest of the stresses term together with the velocity field is calculated analytically. As a case study a tri-layered symmetrical sheet is chosen for two configurations: soft inner core and hard coating, hard inner core and soft coating.https://doi.org/10.1515/eng-2021-0029plastic forming processalgebraic differential equationsheet forming
spellingShingle Davidi Gal
Plastic forming processes of transverse non-homogeneous composite metallic sheets
Open Engineering
plastic forming process
algebraic differential equation
sheet forming
title Plastic forming processes of transverse non-homogeneous composite metallic sheets
title_full Plastic forming processes of transverse non-homogeneous composite metallic sheets
title_fullStr Plastic forming processes of transverse non-homogeneous composite metallic sheets
title_full_unstemmed Plastic forming processes of transverse non-homogeneous composite metallic sheets
title_short Plastic forming processes of transverse non-homogeneous composite metallic sheets
title_sort plastic forming processes of transverse non homogeneous composite metallic sheets
topic plastic forming process
algebraic differential equation
sheet forming
url https://doi.org/10.1515/eng-2021-0029
work_keys_str_mv AT davidigal plasticformingprocessesoftransversenonhomogeneouscompositemetallicsheets