Robust γ-TiAl Dual Microstructure Concept by Advanced Electron Beam Powder Bed Fusion Technology

The dual microstructure concept for gamma titanium aluminides (γ-TiAl) processed via electron beam–powder bed fusion (PBF-EB) provides a huge potential for more efficient jet turbine engines. While the concept is feasible and the mechanical properties are promising, there are still some challenges....

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Main Authors: Marcel Reith, Martin Franke, Carolin Körner
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/13/9/1348
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author Marcel Reith
Martin Franke
Carolin Körner
author_facet Marcel Reith
Martin Franke
Carolin Körner
author_sort Marcel Reith
collection DOAJ
description The dual microstructure concept for gamma titanium aluminides (γ-TiAl) processed via electron beam–powder bed fusion (PBF-EB) provides a huge potential for more efficient jet turbine engines. While the concept is feasible and the mechanical properties are promising, there are still some challenges. For an industrial application, the heat treatment window has to match the conditions in industrial furnaces. This study shows how the required heat treatment window can be achieved via advanced PBF-EB technology. Through using an electron beam with 150 kV acceleration voltage, the difference in aluminum between the designed aluminum-rich and aluminum-lean regions of the part is increased. Moreover, the aluminum content within each of these regions, respectively, is more homogenous compared to the 60 kV acceleration voltage. This combination provides a heat treatment window of 25 °C, enabling the industrial application of the dual microstructure concept for γ-TiAl.
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spelling doaj.art-6669c957762e45d4bfc36a967647c5d92023-11-19T10:09:28ZengMDPI AGCrystals2073-43522023-09-01139134810.3390/cryst13091348Robust γ-TiAl Dual Microstructure Concept by Advanced Electron Beam Powder Bed Fusion TechnologyMarcel Reith0Martin Franke1Carolin Körner2Neue Materialien Fürth, Dr-Mack-Str. 81, 90762 Fuerth, GermanyNeue Materialien Fürth, Dr-Mack-Str. 81, 90762 Fuerth, GermanyMaterial Science and Engineering for Metals, Friedrich-Alexander-Universität Erlangen-Nürnberg, Martensstraße 5, 91058 Erlangen, GermanyThe dual microstructure concept for gamma titanium aluminides (γ-TiAl) processed via electron beam–powder bed fusion (PBF-EB) provides a huge potential for more efficient jet turbine engines. While the concept is feasible and the mechanical properties are promising, there are still some challenges. For an industrial application, the heat treatment window has to match the conditions in industrial furnaces. This study shows how the required heat treatment window can be achieved via advanced PBF-EB technology. Through using an electron beam with 150 kV acceleration voltage, the difference in aluminum between the designed aluminum-rich and aluminum-lean regions of the part is increased. Moreover, the aluminum content within each of these regions, respectively, is more homogenous compared to the 60 kV acceleration voltage. This combination provides a heat treatment window of 25 °C, enabling the industrial application of the dual microstructure concept for γ-TiAl.https://www.mdpi.com/2073-4352/13/9/1348additive manufacturingelectron beam powder bed fusionacceleration voltagebeam characteristicstitanium aluminidedual microstructure
spellingShingle Marcel Reith
Martin Franke
Carolin Körner
Robust γ-TiAl Dual Microstructure Concept by Advanced Electron Beam Powder Bed Fusion Technology
Crystals
additive manufacturing
electron beam powder bed fusion
acceleration voltage
beam characteristics
titanium aluminide
dual microstructure
title Robust γ-TiAl Dual Microstructure Concept by Advanced Electron Beam Powder Bed Fusion Technology
title_full Robust γ-TiAl Dual Microstructure Concept by Advanced Electron Beam Powder Bed Fusion Technology
title_fullStr Robust γ-TiAl Dual Microstructure Concept by Advanced Electron Beam Powder Bed Fusion Technology
title_full_unstemmed Robust γ-TiAl Dual Microstructure Concept by Advanced Electron Beam Powder Bed Fusion Technology
title_short Robust γ-TiAl Dual Microstructure Concept by Advanced Electron Beam Powder Bed Fusion Technology
title_sort robust γ tial dual microstructure concept by advanced electron beam powder bed fusion technology
topic additive manufacturing
electron beam powder bed fusion
acceleration voltage
beam characteristics
titanium aluminide
dual microstructure
url https://www.mdpi.com/2073-4352/13/9/1348
work_keys_str_mv AT marcelreith robustgtialdualmicrostructureconceptbyadvancedelectronbeampowderbedfusiontechnology
AT martinfranke robustgtialdualmicrostructureconceptbyadvancedelectronbeampowderbedfusiontechnology
AT carolinkorner robustgtialdualmicrostructureconceptbyadvancedelectronbeampowderbedfusiontechnology