Conceptualizing data-driven closed loop production systems for lean manufacturing of complex biomedical devices—a cyber-physical system approach

Abstract A model is presented for shifting the manual intensive manufacturing process of complex biomedical devices towards more lean and efficient production process via application of concepts of cyber physical systems in combination with big data and analytics in a closed loop manner. The concept...

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Main Authors: Bikash Guha, Sean Moore, Jacques M. Huyghe
Format: Article
Language:English
Published: SpringerOpen 2023-05-01
Series:Journal of Engineering and Applied Science
Subjects:
Online Access:https://doi.org/10.1186/s44147-023-00222-8
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author Bikash Guha
Sean Moore
Jacques M. Huyghe
author_facet Bikash Guha
Sean Moore
Jacques M. Huyghe
author_sort Bikash Guha
collection DOAJ
description Abstract A model is presented for shifting the manual intensive manufacturing process of complex biomedical devices towards more lean and efficient production process via application of concepts of cyber physical systems in combination with big data and analytics in a closed loop manner. The concept model is capable of handling high product volumes and variety, has ability for self-adaptation and correction in various operating conditions, and offers real-time quality control. The approach acknowledges the challenge of these industries operating in a strict regulated environment and the higher standards of built-in quality required by developing a closed loop process, proposed to be built in accordance to the requirements of regulatory bodies and current Industry 4.0 practices. The proposed model illustrates that modern manufacturing methodologies and concepts can be integrated and adopted in such highly regulated manufacturing environments and that the model can be deployed to different production scenarios.
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spelling doaj.art-667a0bfe3eb149d1a9dc403344c62c112023-05-21T11:17:28ZengSpringerOpenJournal of Engineering and Applied Science1110-19032536-95122023-05-0170113010.1186/s44147-023-00222-8Conceptualizing data-driven closed loop production systems for lean manufacturing of complex biomedical devices—a cyber-physical system approachBikash Guha0Sean Moore1Jacques M. Huyghe2School of Engineering, University of LimerickSchool of Engineering, University of LimerickSchool of Engineering, University of LimerickAbstract A model is presented for shifting the manual intensive manufacturing process of complex biomedical devices towards more lean and efficient production process via application of concepts of cyber physical systems in combination with big data and analytics in a closed loop manner. The concept model is capable of handling high product volumes and variety, has ability for self-adaptation and correction in various operating conditions, and offers real-time quality control. The approach acknowledges the challenge of these industries operating in a strict regulated environment and the higher standards of built-in quality required by developing a closed loop process, proposed to be built in accordance to the requirements of regulatory bodies and current Industry 4.0 practices. The proposed model illustrates that modern manufacturing methodologies and concepts can be integrated and adopted in such highly regulated manufacturing environments and that the model can be deployed to different production scenarios.https://doi.org/10.1186/s44147-023-00222-8Cyber physical systemsBig data analyticsIndustry 4.0
spellingShingle Bikash Guha
Sean Moore
Jacques M. Huyghe
Conceptualizing data-driven closed loop production systems for lean manufacturing of complex biomedical devices—a cyber-physical system approach
Journal of Engineering and Applied Science
Cyber physical systems
Big data analytics
Industry 4.0
title Conceptualizing data-driven closed loop production systems for lean manufacturing of complex biomedical devices—a cyber-physical system approach
title_full Conceptualizing data-driven closed loop production systems for lean manufacturing of complex biomedical devices—a cyber-physical system approach
title_fullStr Conceptualizing data-driven closed loop production systems for lean manufacturing of complex biomedical devices—a cyber-physical system approach
title_full_unstemmed Conceptualizing data-driven closed loop production systems for lean manufacturing of complex biomedical devices—a cyber-physical system approach
title_short Conceptualizing data-driven closed loop production systems for lean manufacturing of complex biomedical devices—a cyber-physical system approach
title_sort conceptualizing data driven closed loop production systems for lean manufacturing of complex biomedical devices a cyber physical system approach
topic Cyber physical systems
Big data analytics
Industry 4.0
url https://doi.org/10.1186/s44147-023-00222-8
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