Sub-Wavelength Scale Si Inverted Pyramid Fabrication with Enhanced Size Control by Using Silica Sphere Lithography Technique

In this paper, we present a novel silicon (Si) subwavelength-scale surface structure (SWSS) fabrication process using the silica sphere (SS) lithography technique, which allows controllable geometries. The process involves a new cost-effective solvent-controlled spin-coating method that deposits SS...

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Main Authors: Jea-Young Choi, Christiana B. Honsberg
Format: Article
Language:English
Published: MDPI AG 2018-09-01
Series:Applied Sciences
Subjects:
Online Access:http://www.mdpi.com/2076-3417/8/10/1720
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author Jea-Young Choi
Christiana B. Honsberg
author_facet Jea-Young Choi
Christiana B. Honsberg
author_sort Jea-Young Choi
collection DOAJ
description In this paper, we present a novel silicon (Si) subwavelength-scale surface structure (SWSS) fabrication process using the silica sphere (SS) lithography technique, which allows controllable geometries. The process involves a new cost-effective solvent-controlled spin-coating method that deposits SS on large Si surface areas with enhanced SS monolayer coverage and uniformity compared to conventional methods. The larger areas and rapid, low cost processing allow colloidal sphere lithography to be realistically used for solar cells. We successfully demonstrate 1.57 μm diameter SS on a 2-inch round Si wafer with more than 95% SS monolayer coverage and great uniformity. Using these deposited SS, a SWSS fabrication process was designed and successfully demonstrated Si inverted pyramid structures with dimension on the order of 1.1 μm, thus potentially providing a new technique for effective light-management of thin crystalline Si solar cells.
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spelling doaj.art-6684046504b0484fa3b8da861d3a04642022-12-22T03:34:39ZengMDPI AGApplied Sciences2076-34172018-09-01810172010.3390/app8101720app8101720Sub-Wavelength Scale Si Inverted Pyramid Fabrication with Enhanced Size Control by Using Silica Sphere Lithography TechniqueJea-Young Choi0Christiana B. Honsberg1Department of Materials Science and Engineering, Dong-A University, Saha-gu, Busan 604-714, KoreaSchool of Electrical, Computer and Energy Engineering, Arizona State University, Tempe, AZ 85287, USAIn this paper, we present a novel silicon (Si) subwavelength-scale surface structure (SWSS) fabrication process using the silica sphere (SS) lithography technique, which allows controllable geometries. The process involves a new cost-effective solvent-controlled spin-coating method that deposits SS on large Si surface areas with enhanced SS monolayer coverage and uniformity compared to conventional methods. The larger areas and rapid, low cost processing allow colloidal sphere lithography to be realistically used for solar cells. We successfully demonstrate 1.57 μm diameter SS on a 2-inch round Si wafer with more than 95% SS monolayer coverage and great uniformity. Using these deposited SS, a SWSS fabrication process was designed and successfully demonstrated Si inverted pyramid structures with dimension on the order of 1.1 μm, thus potentially providing a new technique for effective light-management of thin crystalline Si solar cells.http://www.mdpi.com/2076-3417/8/10/1720inverted pyramidsilica sphere lithographysub-wavelengthspin-coatingsolar cell
spellingShingle Jea-Young Choi
Christiana B. Honsberg
Sub-Wavelength Scale Si Inverted Pyramid Fabrication with Enhanced Size Control by Using Silica Sphere Lithography Technique
Applied Sciences
inverted pyramid
silica sphere lithography
sub-wavelength
spin-coating
solar cell
title Sub-Wavelength Scale Si Inverted Pyramid Fabrication with Enhanced Size Control by Using Silica Sphere Lithography Technique
title_full Sub-Wavelength Scale Si Inverted Pyramid Fabrication with Enhanced Size Control by Using Silica Sphere Lithography Technique
title_fullStr Sub-Wavelength Scale Si Inverted Pyramid Fabrication with Enhanced Size Control by Using Silica Sphere Lithography Technique
title_full_unstemmed Sub-Wavelength Scale Si Inverted Pyramid Fabrication with Enhanced Size Control by Using Silica Sphere Lithography Technique
title_short Sub-Wavelength Scale Si Inverted Pyramid Fabrication with Enhanced Size Control by Using Silica Sphere Lithography Technique
title_sort sub wavelength scale si inverted pyramid fabrication with enhanced size control by using silica sphere lithography technique
topic inverted pyramid
silica sphere lithography
sub-wavelength
spin-coating
solar cell
url http://www.mdpi.com/2076-3417/8/10/1720
work_keys_str_mv AT jeayoungchoi subwavelengthscalesiinvertedpyramidfabricationwithenhancedsizecontrolbyusingsilicaspherelithographytechnique
AT christianabhonsberg subwavelengthscalesiinvertedpyramidfabricationwithenhancedsizecontrolbyusingsilicaspherelithographytechnique