Research on High Precision and Deterministic Figuring for Shaft Parts Based on Abrasive Belt Polishing

A deterministic figuring method for cylindrical surface based on abrasive belt polishing is proposed in this study in order to improve the geometric accuracy of metal shaft parts. The principal motion of material removal is performed through the axial oscillation of the abrasive belt, and the differ...

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Main Authors: Xuelei Chen, Yifan Dai, Hao Hu, Guipeng Tie, Chaoliang Guan
Format: Article
Language:English
Published: MDPI AG 2019-04-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/12/9/1389
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author Xuelei Chen
Yifan Dai
Hao Hu
Guipeng Tie
Chaoliang Guan
author_facet Xuelei Chen
Yifan Dai
Hao Hu
Guipeng Tie
Chaoliang Guan
author_sort Xuelei Chen
collection DOAJ
description A deterministic figuring method for cylindrical surface based on abrasive belt polishing is proposed in this study in order to improve the geometric accuracy of metal shaft parts. The principal motion of material removal is performed through the axial oscillation of the abrasive belt, and the different material removal at different positions can be obtained through servo control of the machine tool spindle by removing high error spots on the cylindrical surface and finally deterministically corrects the roundness error. An abrasive belt-based deterministic figuring device was built, and the figuring experiments were performed on the surface of steel workpieces 100 mm in diameter and 130 mm in effective length. The roundness errors of the entire workpiece after twice figuring iterations decreased nearly from the initial 3 μm to 1 μm, which preliminary verified the feasibility of this method. This deterministic figuring method is expected to break the machining accuracy limit and improve the rotation precision of the precision shaft parts such as the aerostatic spindle.
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spelling doaj.art-668a3aa3dace4fed9d62cfcb895bbf9e2022-12-22T03:04:49ZengMDPI AGMaterials1996-19442019-04-01129138910.3390/ma12091389ma12091389Research on High Precision and Deterministic Figuring for Shaft Parts Based on Abrasive Belt PolishingXuelei Chen0Yifan Dai1Hao Hu2Guipeng Tie3Chaoliang Guan4College of Artificial Intelligence and Automation, National University of Defense Technology, 109 Deya Road, Changsha 410073, Hunan, ChinaCollege of Artificial Intelligence and Automation, National University of Defense Technology, 109 Deya Road, Changsha 410073, Hunan, ChinaCollege of Artificial Intelligence and Automation, National University of Defense Technology, 109 Deya Road, Changsha 410073, Hunan, ChinaCollege of Artificial Intelligence and Automation, National University of Defense Technology, 109 Deya Road, Changsha 410073, Hunan, ChinaCollege of Artificial Intelligence and Automation, National University of Defense Technology, 109 Deya Road, Changsha 410073, Hunan, ChinaA deterministic figuring method for cylindrical surface based on abrasive belt polishing is proposed in this study in order to improve the geometric accuracy of metal shaft parts. The principal motion of material removal is performed through the axial oscillation of the abrasive belt, and the different material removal at different positions can be obtained through servo control of the machine tool spindle by removing high error spots on the cylindrical surface and finally deterministically corrects the roundness error. An abrasive belt-based deterministic figuring device was built, and the figuring experiments were performed on the surface of steel workpieces 100 mm in diameter and 130 mm in effective length. The roundness errors of the entire workpiece after twice figuring iterations decreased nearly from the initial 3 μm to 1 μm, which preliminary verified the feasibility of this method. This deterministic figuring method is expected to break the machining accuracy limit and improve the rotation precision of the precision shaft parts such as the aerostatic spindle.https://www.mdpi.com/1996-1944/12/9/1389shaft partsabrasive beltdeterministicfiguringroundness errorpolishing
spellingShingle Xuelei Chen
Yifan Dai
Hao Hu
Guipeng Tie
Chaoliang Guan
Research on High Precision and Deterministic Figuring for Shaft Parts Based on Abrasive Belt Polishing
Materials
shaft parts
abrasive belt
deterministic
figuring
roundness error
polishing
title Research on High Precision and Deterministic Figuring for Shaft Parts Based on Abrasive Belt Polishing
title_full Research on High Precision and Deterministic Figuring for Shaft Parts Based on Abrasive Belt Polishing
title_fullStr Research on High Precision and Deterministic Figuring for Shaft Parts Based on Abrasive Belt Polishing
title_full_unstemmed Research on High Precision and Deterministic Figuring for Shaft Parts Based on Abrasive Belt Polishing
title_short Research on High Precision and Deterministic Figuring for Shaft Parts Based on Abrasive Belt Polishing
title_sort research on high precision and deterministic figuring for shaft parts based on abrasive belt polishing
topic shaft parts
abrasive belt
deterministic
figuring
roundness error
polishing
url https://www.mdpi.com/1996-1944/12/9/1389
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