High current density electroreduction of CO2 into formate with tin oxide nanospheres

Abstract In this study, we demonstrate three-dimensional (3D) hollow nanosphere electrocatalysts for CO2 conversion into formate with excellent H-Cell performance and industrially-relevant current density in a 25 cm2 membrane electrode assembly electrolyzer device. Varying calcination temperature ma...

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Main Authors: Thuy-Duong Nguyen-Phan, Leiming Hu, Bret H. Howard, Wenqian Xu, Eli Stavitski, Denis Leshchev, August Rothenberger, Kenneth C. Neyerlin, Douglas R. Kauffman
Format: Article
Language:English
Published: Nature Portfolio 2022-05-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-022-11890-6
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author Thuy-Duong Nguyen-Phan
Leiming Hu
Bret H. Howard
Wenqian Xu
Eli Stavitski
Denis Leshchev
August Rothenberger
Kenneth C. Neyerlin
Douglas R. Kauffman
author_facet Thuy-Duong Nguyen-Phan
Leiming Hu
Bret H. Howard
Wenqian Xu
Eli Stavitski
Denis Leshchev
August Rothenberger
Kenneth C. Neyerlin
Douglas R. Kauffman
author_sort Thuy-Duong Nguyen-Phan
collection DOAJ
description Abstract In this study, we demonstrate three-dimensional (3D) hollow nanosphere electrocatalysts for CO2 conversion into formate with excellent H-Cell performance and industrially-relevant current density in a 25 cm2 membrane electrode assembly electrolyzer device. Varying calcination temperature maximized formate production via optimizing the crystallinity and particle size of the constituent SnO2 nanoparticles. The best performing SnO2 nanosphere catalysts contained ~ 7.5 nm nanocrystals and produced 71–81% formate Faradaic efficiency (FE) between −0.9 V and −1.3 V vs. the reversible hydrogen electrode (RHE) at a maximum formate partial current density of 73 ± 2 mA cmgeo −2 at −1.3 V vs. RHE. The higher performance of nanosphere catalysts over SnO2 nanoparticles and commercially-available catalyst could be ascribed to their initial structure providing higher electrochemical surface area and preventing extensive nanocrystal growth during CO2 reduction. Our results are among the highest performance reported for SnO2 electrocatalysts in aqueous H-cells. We observed an average 68 ± 8% FE over 35 h of operation with multiple on/off cycles. In situ Raman and time-dependent X-ray diffraction measurements identified metallic Sn as electrocatalytic active sites during long-term operation. Further evaluation in a 25 cm2 electrolyzer cell demonstrated impressive performance with a sustained current density of 500 mA cmgeo −2 and an average 75 ± 6% formate FE over 24 h of operation. Our results provide additional design concepts for boosting the performance of formate-producing catalysts.
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spelling doaj.art-668b67c3a6544e94aa45c0402ead02432022-12-22T00:23:24ZengNature PortfolioScientific Reports2045-23222022-05-0112111010.1038/s41598-022-11890-6High current density electroreduction of CO2 into formate with tin oxide nanospheresThuy-Duong Nguyen-Phan0Leiming Hu1Bret H. Howard2Wenqian Xu3Eli Stavitski4Denis Leshchev5August Rothenberger6Kenneth C. Neyerlin7Douglas R. Kauffman8National Energy Technology LaboratoryNational Renewable Energy LaboratoryNational Energy Technology LaboratoryX-Ray Science Division, Advanced Photon Source, Argonne National LaboratoryPhoton Sciences Division, National Synchrotron Light Source II, Brookhaven National LaboratoryPhoton Sciences Division, National Synchrotron Light Source II, Brookhaven National LaboratoryNational Energy Technology LaboratoryNational Renewable Energy LaboratoryNational Energy Technology LaboratoryAbstract In this study, we demonstrate three-dimensional (3D) hollow nanosphere electrocatalysts for CO2 conversion into formate with excellent H-Cell performance and industrially-relevant current density in a 25 cm2 membrane electrode assembly electrolyzer device. Varying calcination temperature maximized formate production via optimizing the crystallinity and particle size of the constituent SnO2 nanoparticles. The best performing SnO2 nanosphere catalysts contained ~ 7.5 nm nanocrystals and produced 71–81% formate Faradaic efficiency (FE) between −0.9 V and −1.3 V vs. the reversible hydrogen electrode (RHE) at a maximum formate partial current density of 73 ± 2 mA cmgeo −2 at −1.3 V vs. RHE. The higher performance of nanosphere catalysts over SnO2 nanoparticles and commercially-available catalyst could be ascribed to their initial structure providing higher electrochemical surface area and preventing extensive nanocrystal growth during CO2 reduction. Our results are among the highest performance reported for SnO2 electrocatalysts in aqueous H-cells. We observed an average 68 ± 8% FE over 35 h of operation with multiple on/off cycles. In situ Raman and time-dependent X-ray diffraction measurements identified metallic Sn as electrocatalytic active sites during long-term operation. Further evaluation in a 25 cm2 electrolyzer cell demonstrated impressive performance with a sustained current density of 500 mA cmgeo −2 and an average 75 ± 6% formate FE over 24 h of operation. Our results provide additional design concepts for boosting the performance of formate-producing catalysts.https://doi.org/10.1038/s41598-022-11890-6
spellingShingle Thuy-Duong Nguyen-Phan
Leiming Hu
Bret H. Howard
Wenqian Xu
Eli Stavitski
Denis Leshchev
August Rothenberger
Kenneth C. Neyerlin
Douglas R. Kauffman
High current density electroreduction of CO2 into formate with tin oxide nanospheres
Scientific Reports
title High current density electroreduction of CO2 into formate with tin oxide nanospheres
title_full High current density electroreduction of CO2 into formate with tin oxide nanospheres
title_fullStr High current density electroreduction of CO2 into formate with tin oxide nanospheres
title_full_unstemmed High current density electroreduction of CO2 into formate with tin oxide nanospheres
title_short High current density electroreduction of CO2 into formate with tin oxide nanospheres
title_sort high current density electroreduction of co2 into formate with tin oxide nanospheres
url https://doi.org/10.1038/s41598-022-11890-6
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