Continuous fiber extruder for desktop 3D printers toward long fiber embedded hydrogel 3D printing

Recent advances in Freeform Reversible Embedding of Suspended Hydrogels (FRESH), a technique that is compatible with most open-source desktop 3D printers, has enabled the fabrication of complex 3D structures using a wide range of natural and synthetic hydrogels, whose mechanical properties can be mo...

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Main Authors: Wenhuan Sun, Adam Feinberg, Victoria Webster-Wood
Format: Article
Language:English
Published: Elsevier 2022-04-01
Series:HardwareX
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2468067222000426
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author Wenhuan Sun
Adam Feinberg
Victoria Webster-Wood
author_facet Wenhuan Sun
Adam Feinberg
Victoria Webster-Wood
author_sort Wenhuan Sun
collection DOAJ
description Recent advances in Freeform Reversible Embedding of Suspended Hydrogels (FRESH), a technique that is compatible with most open-source desktop 3D printers, has enabled the fabrication of complex 3D structures using a wide range of natural and synthetic hydrogels, whose mechanical properties can be modified by embedding long fibers into printed hydrogels. However, fiber extruders dedicated for this application are not commercially available or previously reported. To address this, we have designed a continuous fiber extruder (CFE) that is compatible with low-cost, open-source desktop 3D printers, and demonstrated its performance using a Flashforge Creator-pro printer with a Replistruder-2.0 print-head. Key characteristics of the CFE include: (1) it is affordable, accessible and user-friendly to the 3D printing community due to its low fabrication cost and compatibility with open-source hardware and software, (2) it can embed user-defined 2D and 3D features using long fibers into different types of hydrogels, (3) it works with fibers of different mechanical properties and sizes, (4) it can modify mechanical properties of FRESH printed hydrogels via long fiber embedding.
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spelling doaj.art-671bb19210de4117a91342becb49ba412022-12-22T02:10:19ZengElsevierHardwareX2468-06722022-04-0111e00297Continuous fiber extruder for desktop 3D printers toward long fiber embedded hydrogel 3D printingWenhuan Sun0Adam Feinberg1Victoria Webster-Wood2Department of Mechanical Engineering, Department of Biomedical Engineering, Carnegie Mellon University, United StatesDepartment of Mechanical Engineering, Department of Biomedical Engineering, Carnegie Mellon University, United StatesDepartment of Mechanical Engineering, Department of Biomedical Engineering, Carnegie Mellon University, United States; Corresponding author.Recent advances in Freeform Reversible Embedding of Suspended Hydrogels (FRESH), a technique that is compatible with most open-source desktop 3D printers, has enabled the fabrication of complex 3D structures using a wide range of natural and synthetic hydrogels, whose mechanical properties can be modified by embedding long fibers into printed hydrogels. However, fiber extruders dedicated for this application are not commercially available or previously reported. To address this, we have designed a continuous fiber extruder (CFE) that is compatible with low-cost, open-source desktop 3D printers, and demonstrated its performance using a Flashforge Creator-pro printer with a Replistruder-2.0 print-head. Key characteristics of the CFE include: (1) it is affordable, accessible and user-friendly to the 3D printing community due to its low fabrication cost and compatibility with open-source hardware and software, (2) it can embed user-defined 2D and 3D features using long fibers into different types of hydrogels, (3) it works with fibers of different mechanical properties and sizes, (4) it can modify mechanical properties of FRESH printed hydrogels via long fiber embedding.http://www.sciencedirect.com/science/article/pii/S2468067222000426Additive manufacturingFRESHEmbedded printingFiber embedding
spellingShingle Wenhuan Sun
Adam Feinberg
Victoria Webster-Wood
Continuous fiber extruder for desktop 3D printers toward long fiber embedded hydrogel 3D printing
HardwareX
Additive manufacturing
FRESH
Embedded printing
Fiber embedding
title Continuous fiber extruder for desktop 3D printers toward long fiber embedded hydrogel 3D printing
title_full Continuous fiber extruder for desktop 3D printers toward long fiber embedded hydrogel 3D printing
title_fullStr Continuous fiber extruder for desktop 3D printers toward long fiber embedded hydrogel 3D printing
title_full_unstemmed Continuous fiber extruder for desktop 3D printers toward long fiber embedded hydrogel 3D printing
title_short Continuous fiber extruder for desktop 3D printers toward long fiber embedded hydrogel 3D printing
title_sort continuous fiber extruder for desktop 3d printers toward long fiber embedded hydrogel 3d printing
topic Additive manufacturing
FRESH
Embedded printing
Fiber embedding
url http://www.sciencedirect.com/science/article/pii/S2468067222000426
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