Measurement and Evaluation of Metal-to-Metal Seals Sealability by Ultrasonic Phased Array

The magnitude and distribution of contact stress on the metal-to-metal seal interface of premium connection has been confirmed as a direct factor of the sealing integrity. In this study, the method of evaluating sealability by measuring contact stress on metal-to-metal seals with the ultrasonic phas...

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Main Authors: Ting Han, Jianchun Fan
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/6/1032
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author Ting Han
Jianchun Fan
author_facet Ting Han
Jianchun Fan
author_sort Ting Han
collection DOAJ
description The magnitude and distribution of contact stress on the metal-to-metal seal interface of premium connection has been confirmed as a direct factor of the sealing integrity. In this study, the method of evaluating sealability by measuring contact stress on metal-to-metal seals with the ultrasonic phased array is investigated. A loading system and ultrasonic phased array measurement system of cone-cone contact samples were created. The recommended detection method is focusing -deflection, and the time compensation method is suggested to extract the reflected wave peak of the sealing surface. The experiments show that the reflected wave peak declines with the rise of the axial load, with the big end showing the most noticeable reduction. The shift in the reflected wave peak also reflects the axial movement of the contact interface. The contact stress is calculated according to the reflection coefficient and compared with the simulation results. The distribution trend of contact stress is consistent. The sealing index measurement error is less than 15%, and the measurement error is decreased with the decrease of the sealing surface angle. Then, the nephogram of contact stress distribution on the sealing surface is formed to visualize the contact stress, which takes on great significance in engineering.
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spelling doaj.art-672adff30375476d919c4fa49004c5dc2023-11-18T11:35:52ZengMDPI AGMetals2075-47012023-05-01136103210.3390/met13061032Measurement and Evaluation of Metal-to-Metal Seals Sealability by Ultrasonic Phased ArrayTing Han0Jianchun Fan1College of Safety and Ocean Engineering, China University of Petroleum (Beijing), Beijing 102249, ChinaCollege of Safety and Ocean Engineering, China University of Petroleum (Beijing), Beijing 102249, ChinaThe magnitude and distribution of contact stress on the metal-to-metal seal interface of premium connection has been confirmed as a direct factor of the sealing integrity. In this study, the method of evaluating sealability by measuring contact stress on metal-to-metal seals with the ultrasonic phased array is investigated. A loading system and ultrasonic phased array measurement system of cone-cone contact samples were created. The recommended detection method is focusing -deflection, and the time compensation method is suggested to extract the reflected wave peak of the sealing surface. The experiments show that the reflected wave peak declines with the rise of the axial load, with the big end showing the most noticeable reduction. The shift in the reflected wave peak also reflects the axial movement of the contact interface. The contact stress is calculated according to the reflection coefficient and compared with the simulation results. The distribution trend of contact stress is consistent. The sealing index measurement error is less than 15%, and the measurement error is decreased with the decrease of the sealing surface angle. Then, the nephogram of contact stress distribution on the sealing surface is formed to visualize the contact stress, which takes on great significance in engineering.https://www.mdpi.com/2075-4701/13/6/1032premium connectionmetal-to-metal sealcontact stresssealing indexultrasonic phased arrayfocusing-deflection
spellingShingle Ting Han
Jianchun Fan
Measurement and Evaluation of Metal-to-Metal Seals Sealability by Ultrasonic Phased Array
Metals
premium connection
metal-to-metal seal
contact stress
sealing index
ultrasonic phased array
focusing-deflection
title Measurement and Evaluation of Metal-to-Metal Seals Sealability by Ultrasonic Phased Array
title_full Measurement and Evaluation of Metal-to-Metal Seals Sealability by Ultrasonic Phased Array
title_fullStr Measurement and Evaluation of Metal-to-Metal Seals Sealability by Ultrasonic Phased Array
title_full_unstemmed Measurement and Evaluation of Metal-to-Metal Seals Sealability by Ultrasonic Phased Array
title_short Measurement and Evaluation of Metal-to-Metal Seals Sealability by Ultrasonic Phased Array
title_sort measurement and evaluation of metal to metal seals sealability by ultrasonic phased array
topic premium connection
metal-to-metal seal
contact stress
sealing index
ultrasonic phased array
focusing-deflection
url https://www.mdpi.com/2075-4701/13/6/1032
work_keys_str_mv AT tinghan measurementandevaluationofmetaltometalsealssealabilitybyultrasonicphasedarray
AT jianchunfan measurementandevaluationofmetaltometalsealssealabilitybyultrasonicphasedarray