Design and Manufacture of an Optimised Side-Shifted PPM EMAT Array for Use in Mobile Robotic Localisation

Guided wave Electro Magnetic Acoustic Transducers (EMATs) offer an elegant method for structural inspection and localisation relative to geometric features, such as welds. This paper presents a Lorentz force EMAT construction framework, where a numerical model has been developed for optimising Print...

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Main Authors: Ross McMillan, Rory Hampson, Morteza Tabatabaeipour, William Jackson, Dayi Zhang, Konstantinos Tzaferis, Gordon Dobie
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/4/2012
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author Ross McMillan
Rory Hampson
Morteza Tabatabaeipour
William Jackson
Dayi Zhang
Konstantinos Tzaferis
Gordon Dobie
author_facet Ross McMillan
Rory Hampson
Morteza Tabatabaeipour
William Jackson
Dayi Zhang
Konstantinos Tzaferis
Gordon Dobie
author_sort Ross McMillan
collection DOAJ
description Guided wave Electro Magnetic Acoustic Transducers (EMATs) offer an elegant method for structural inspection and localisation relative to geometric features, such as welds. This paper presents a Lorentz force EMAT construction framework, where a numerical model has been developed for optimising Printed Circuit Board (PCB) coil parameters as well as a methodology for optimising magnet array parameters to a user’s needs. This framework was validated experimentally to show its effectiveness through comparison to an industry built EMAT. The framework was then used to design and manufacture a Side-Shifted Unidirectional Periodic Permanent Magnet (PPM) EMAT for use on a mobile robotic system, which uses guided waves for ranging to build internal maps of a given subject, identifying welded sections, defects and other structural elements. The unidirectional transducer setup was shown to operate in simulation and was then manufactured to compare to the bidirectional transmitter and two-receiver configurations on a localisation system. The unidirectional setup was shown to have clear benefits over the bidirectional setup for mapping an unknown environment using guided waves as there were no dead spots of mapping where signal direction could not be interpreted. Additionally, overall package size was significantly reduced, which in turn allows more measurements to be taken within confined spaces and increases robotic crawler mobility.
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spelling doaj.art-67540419f7ef409686e1fafbc193cc132023-11-16T23:09:10ZengMDPI AGSensors1424-82202023-02-01234201210.3390/s23042012Design and Manufacture of an Optimised Side-Shifted PPM EMAT Array for Use in Mobile Robotic LocalisationRoss McMillan0Rory Hampson1Morteza Tabatabaeipour2William Jackson3Dayi Zhang4Konstantinos Tzaferis5Gordon Dobie6Centre of Ultrasonic Engineering, University of Strathclyde, Glasgow G1 1XQ, UKCentre of Ultrasonic Engineering, University of Strathclyde, Glasgow G1 1XQ, UKCentre of Ultrasonic Engineering, University of Strathclyde, Glasgow G1 1XQ, UKCentre of Ultrasonic Engineering, University of Strathclyde, Glasgow G1 1XQ, UKCentre of Ultrasonic Engineering, University of Strathclyde, Glasgow G1 1XQ, UKCentre of Ultrasonic Engineering, University of Strathclyde, Glasgow G1 1XQ, UKCentre of Ultrasonic Engineering, University of Strathclyde, Glasgow G1 1XQ, UKGuided wave Electro Magnetic Acoustic Transducers (EMATs) offer an elegant method for structural inspection and localisation relative to geometric features, such as welds. This paper presents a Lorentz force EMAT construction framework, where a numerical model has been developed for optimising Printed Circuit Board (PCB) coil parameters as well as a methodology for optimising magnet array parameters to a user’s needs. This framework was validated experimentally to show its effectiveness through comparison to an industry built EMAT. The framework was then used to design and manufacture a Side-Shifted Unidirectional Periodic Permanent Magnet (PPM) EMAT for use on a mobile robotic system, which uses guided waves for ranging to build internal maps of a given subject, identifying welded sections, defects and other structural elements. The unidirectional transducer setup was shown to operate in simulation and was then manufactured to compare to the bidirectional transmitter and two-receiver configurations on a localisation system. The unidirectional setup was shown to have clear benefits over the bidirectional setup for mapping an unknown environment using guided waves as there were no dead spots of mapping where signal direction could not be interpreted. Additionally, overall package size was significantly reduced, which in turn allows more measurements to be taken within confined spaces and increases robotic crawler mobility.https://www.mdpi.com/1424-8220/23/4/2012PPM EMATsguided wavesranging and mappingshear horizontalunidirectional
spellingShingle Ross McMillan
Rory Hampson
Morteza Tabatabaeipour
William Jackson
Dayi Zhang
Konstantinos Tzaferis
Gordon Dobie
Design and Manufacture of an Optimised Side-Shifted PPM EMAT Array for Use in Mobile Robotic Localisation
Sensors
PPM EMATs
guided waves
ranging and mapping
shear horizontal
unidirectional
title Design and Manufacture of an Optimised Side-Shifted PPM EMAT Array for Use in Mobile Robotic Localisation
title_full Design and Manufacture of an Optimised Side-Shifted PPM EMAT Array for Use in Mobile Robotic Localisation
title_fullStr Design and Manufacture of an Optimised Side-Shifted PPM EMAT Array for Use in Mobile Robotic Localisation
title_full_unstemmed Design and Manufacture of an Optimised Side-Shifted PPM EMAT Array for Use in Mobile Robotic Localisation
title_short Design and Manufacture of an Optimised Side-Shifted PPM EMAT Array for Use in Mobile Robotic Localisation
title_sort design and manufacture of an optimised side shifted ppm emat array for use in mobile robotic localisation
topic PPM EMATs
guided waves
ranging and mapping
shear horizontal
unidirectional
url https://www.mdpi.com/1424-8220/23/4/2012
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