Roll to roll in situ preparation of recyclable, washable, antibacterial Ag loaded nonwoven fabric

Abstract Functional fabrics with antibacterial performance are more welcome nowadays. However, the fabrication of functional fabrics with durable, steady performance via a cost-effective way remains a challenge. Polypropylene (denoted as PP) nonwoven fabric was modified by polyvinyl alcohol (denoted...

Full description

Bibliographic Details
Main Authors: Yanfang Xu, Lulu Tian, Junfang Li, Xiaohui Lv, Fei Li, Li Sun, Liyong Niu, Xiaohong Li, Zhijun Zhang
Format: Article
Language:English
Published: Nature Portfolio 2022-08-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-022-17484-6
_version_ 1811315404227739648
author Yanfang Xu
Lulu Tian
Junfang Li
Xiaohui Lv
Fei Li
Li Sun
Liyong Niu
Xiaohong Li
Zhijun Zhang
author_facet Yanfang Xu
Lulu Tian
Junfang Li
Xiaohui Lv
Fei Li
Li Sun
Liyong Niu
Xiaohong Li
Zhijun Zhang
author_sort Yanfang Xu
collection DOAJ
description Abstract Functional fabrics with antibacterial performance are more welcome nowadays. However, the fabrication of functional fabrics with durable, steady performance via a cost-effective way remains a challenge. Polypropylene (denoted as PP) nonwoven fabric was modified by polyvinyl alcohol (denoted as PVA), followed by the in-situ deposition of silver nanoparticles (denoted as Ag NPs) to afford PVA-modified and Ag NPs-loaded PP (denoted as Ag/PVA/PP) fabric. The encapsulation of PP fiber by PVA coating contributes to greatly enhancing the adhesion of the loaded Ag NPs to the PP fiber, and the Ag/PVA/PP nonwoven fabrics exhibit significantly improved mechanical properties as well as excellent antibacterial activity against Escherichia coli (coded as E. coli). Typically, the Ag/PVA/PP nonwoven fabric obtained at a silver ammonia concentration of 30 mM has the best mechanical properties and the antibacterial rate reaches 99.99% against E. coli. The fabric retains excellent antibacterial activity even after washing for 40 cycles, showing prospects in reuse. Moreover, the Ag/PVA/PP nonwoven fabric could find promising application in industry, thanks to its desired air-permeability and moisture-permeability. In addition, we developed a roll-to-roll production process and conducted preliminary exploration to verify the feasibility of this method.
first_indexed 2024-04-13T11:30:50Z
format Article
id doaj.art-67552492e1404ca8aa6322641bde7d41
institution Directory Open Access Journal
issn 2045-2322
language English
last_indexed 2024-04-13T11:30:50Z
publishDate 2022-08-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj.art-67552492e1404ca8aa6322641bde7d412022-12-22T02:48:35ZengNature PortfolioScientific Reports2045-23222022-08-0112111110.1038/s41598-022-17484-6Roll to roll in situ preparation of recyclable, washable, antibacterial Ag loaded nonwoven fabricYanfang Xu0Lulu Tian1Junfang Li2Xiaohui Lv3Fei Li4Li Sun5Liyong Niu6Xiaohong Li7Zhijun Zhang8Engineering Research Center for Nanomaterials, Henan UniversityEngineering Research Center for Nanomaterials, Henan UniversityEngineering Research Center for Nanomaterials, Henan UniversityCollege of Chemistry and Chemical Engineering, Henan UniversityEngineering Research Center for Nanomaterials, Henan UniversityEngineering Research Center for Nanomaterials, Henan UniversityEngineering Research Center for Nanomaterials, Henan UniversityEngineering Research Center for Nanomaterials, Henan UniversityEngineering Research Center for Nanomaterials, Henan UniversityAbstract Functional fabrics with antibacterial performance are more welcome nowadays. However, the fabrication of functional fabrics with durable, steady performance via a cost-effective way remains a challenge. Polypropylene (denoted as PP) nonwoven fabric was modified by polyvinyl alcohol (denoted as PVA), followed by the in-situ deposition of silver nanoparticles (denoted as Ag NPs) to afford PVA-modified and Ag NPs-loaded PP (denoted as Ag/PVA/PP) fabric. The encapsulation of PP fiber by PVA coating contributes to greatly enhancing the adhesion of the loaded Ag NPs to the PP fiber, and the Ag/PVA/PP nonwoven fabrics exhibit significantly improved mechanical properties as well as excellent antibacterial activity against Escherichia coli (coded as E. coli). Typically, the Ag/PVA/PP nonwoven fabric obtained at a silver ammonia concentration of 30 mM has the best mechanical properties and the antibacterial rate reaches 99.99% against E. coli. The fabric retains excellent antibacterial activity even after washing for 40 cycles, showing prospects in reuse. Moreover, the Ag/PVA/PP nonwoven fabric could find promising application in industry, thanks to its desired air-permeability and moisture-permeability. In addition, we developed a roll-to-roll production process and conducted preliminary exploration to verify the feasibility of this method.https://doi.org/10.1038/s41598-022-17484-6
spellingShingle Yanfang Xu
Lulu Tian
Junfang Li
Xiaohui Lv
Fei Li
Li Sun
Liyong Niu
Xiaohong Li
Zhijun Zhang
Roll to roll in situ preparation of recyclable, washable, antibacterial Ag loaded nonwoven fabric
Scientific Reports
title Roll to roll in situ preparation of recyclable, washable, antibacterial Ag loaded nonwoven fabric
title_full Roll to roll in situ preparation of recyclable, washable, antibacterial Ag loaded nonwoven fabric
title_fullStr Roll to roll in situ preparation of recyclable, washable, antibacterial Ag loaded nonwoven fabric
title_full_unstemmed Roll to roll in situ preparation of recyclable, washable, antibacterial Ag loaded nonwoven fabric
title_short Roll to roll in situ preparation of recyclable, washable, antibacterial Ag loaded nonwoven fabric
title_sort roll to roll in situ preparation of recyclable washable antibacterial ag loaded nonwoven fabric
url https://doi.org/10.1038/s41598-022-17484-6
work_keys_str_mv AT yanfangxu rolltorollinsitupreparationofrecyclablewashableantibacterialagloadednonwovenfabric
AT lulutian rolltorollinsitupreparationofrecyclablewashableantibacterialagloadednonwovenfabric
AT junfangli rolltorollinsitupreparationofrecyclablewashableantibacterialagloadednonwovenfabric
AT xiaohuilv rolltorollinsitupreparationofrecyclablewashableantibacterialagloadednonwovenfabric
AT feili rolltorollinsitupreparationofrecyclablewashableantibacterialagloadednonwovenfabric
AT lisun rolltorollinsitupreparationofrecyclablewashableantibacterialagloadednonwovenfabric
AT liyongniu rolltorollinsitupreparationofrecyclablewashableantibacterialagloadednonwovenfabric
AT xiaohongli rolltorollinsitupreparationofrecyclablewashableantibacterialagloadednonwovenfabric
AT zhijunzhang rolltorollinsitupreparationofrecyclablewashableantibacterialagloadednonwovenfabric