Effect of the Fe<sub>2</sub>O<sub>3</sub> Addition Amount on Dephosphorization of Hot Metal with Low Basicity Slag by High-Temperature Laboratorial Experiments

In this paper, the influence of the Fe<sub>2</sub>O<sub>3</sub> addition amount on the dephosphorization of hot metal at 1623 K with the slag of the low basicity (CaO/SiO<sub>2</sub>) of about 1.5 was investigated by using high-temperature laboratorial experiments...

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Main Authors: Wenkui Yang, Jian Yang, Yanqiu Shi, Zhijun Yang, Fubin Gao, Runhao Zhang, Han Sun
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/3/417
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author Wenkui Yang
Jian Yang
Yanqiu Shi
Zhijun Yang
Fubin Gao
Runhao Zhang
Han Sun
author_facet Wenkui Yang
Jian Yang
Yanqiu Shi
Zhijun Yang
Fubin Gao
Runhao Zhang
Han Sun
author_sort Wenkui Yang
collection DOAJ
description In this paper, the influence of the Fe<sub>2</sub>O<sub>3</sub> addition amount on the dephosphorization of hot metal at 1623 K with the slag of the low basicity (CaO/SiO<sub>2</sub>) of about 1.5 was investigated by using high-temperature laboratorial experiments. With increasing the Fe<sub>2</sub>O<sub>3</sub> addition amount from 5 to 30 g, the contents of [C], [Si], [Mn] and [P] in the hot metal at the end of dephosphorization are decreased and the corresponding removal ratios increase. In dephosphorization slags, the phosphorus mainly exists in the form of the nCa<sub>2</sub>SiO<sub>4</sub>–Ca<sub>3</sub>(PO<sub>4</sub>)<sub>2</sub> solid solution in the phosphorus-rich phase and the value of coefficient n decreases from 20 to 1. Furthermore, the oxygen potential and activity at the interface between the slag and hot metal are increased. When the oxygen potential and the oxygen activity at the interface are greater than 0.72 × 10<sup>−12</sup> and 7.1 × 10<sup>−3</sup>, respectively, the dephosphorization ratio begins to increase rapidly. When the Fe<sub>2</sub>O<sub>3</sub> addition amount is increased to 30 g, the ratio of the Fe<sub>2</sub>O<sub>3</sub> addition amount to theoretical calculation consumption is around 175%, and the dephosphorization ratio reaches the highest value of 83.3%.
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spelling doaj.art-67675520d2264e1cbb56acc4031dbeae2023-12-03T12:26:26ZengMDPI AGMetals2075-47012021-03-0111341710.3390/met11030417Effect of the Fe<sub>2</sub>O<sub>3</sub> Addition Amount on Dephosphorization of Hot Metal with Low Basicity Slag by High-Temperature Laboratorial ExperimentsWenkui Yang0Jian Yang1Yanqiu Shi2Zhijun Yang3Fubin Gao4Runhao Zhang5Han Sun6State Key Laboratory of Advanced Special Steel, School of Materials Science and Engineering, Shanghai University, Shanghai 200444, ChinaState Key Laboratory of Advanced Special Steel, School of Materials Science and Engineering, Shanghai University, Shanghai 200444, ChinaHBIS Handan Iron and Steel Group Co., LTD, Handan City, Hebei 056015, ChinaHBIS Handan Iron and Steel Group Co., LTD, Handan City, Hebei 056015, ChinaHBIS Handan Iron and Steel Group Co., LTD, Handan City, Hebei 056015, ChinaState Key Laboratory of Advanced Special Steel, School of Materials Science and Engineering, Shanghai University, Shanghai 200444, ChinaState Key Laboratory of Advanced Special Steel, School of Materials Science and Engineering, Shanghai University, Shanghai 200444, ChinaIn this paper, the influence of the Fe<sub>2</sub>O<sub>3</sub> addition amount on the dephosphorization of hot metal at 1623 K with the slag of the low basicity (CaO/SiO<sub>2</sub>) of about 1.5 was investigated by using high-temperature laboratorial experiments. With increasing the Fe<sub>2</sub>O<sub>3</sub> addition amount from 5 to 30 g, the contents of [C], [Si], [Mn] and [P] in the hot metal at the end of dephosphorization are decreased and the corresponding removal ratios increase. In dephosphorization slags, the phosphorus mainly exists in the form of the nCa<sub>2</sub>SiO<sub>4</sub>–Ca<sub>3</sub>(PO<sub>4</sub>)<sub>2</sub> solid solution in the phosphorus-rich phase and the value of coefficient n decreases from 20 to 1. Furthermore, the oxygen potential and activity at the interface between the slag and hot metal are increased. When the oxygen potential and the oxygen activity at the interface are greater than 0.72 × 10<sup>−12</sup> and 7.1 × 10<sup>−3</sup>, respectively, the dephosphorization ratio begins to increase rapidly. When the Fe<sub>2</sub>O<sub>3</sub> addition amount is increased to 30 g, the ratio of the Fe<sub>2</sub>O<sub>3</sub> addition amount to theoretical calculation consumption is around 175%, and the dephosphorization ratio reaches the highest value of 83.3%.https://www.mdpi.com/2075-4701/11/3/417dephosphorizationdistribution ratio of phosphoruslow temperaturelow basicityFe<sub>2</sub>O<sub>3</sub> addition amounthot metal
spellingShingle Wenkui Yang
Jian Yang
Yanqiu Shi
Zhijun Yang
Fubin Gao
Runhao Zhang
Han Sun
Effect of the Fe<sub>2</sub>O<sub>3</sub> Addition Amount on Dephosphorization of Hot Metal with Low Basicity Slag by High-Temperature Laboratorial Experiments
Metals
dephosphorization
distribution ratio of phosphorus
low temperature
low basicity
Fe<sub>2</sub>O<sub>3</sub> addition amount
hot metal
title Effect of the Fe<sub>2</sub>O<sub>3</sub> Addition Amount on Dephosphorization of Hot Metal with Low Basicity Slag by High-Temperature Laboratorial Experiments
title_full Effect of the Fe<sub>2</sub>O<sub>3</sub> Addition Amount on Dephosphorization of Hot Metal with Low Basicity Slag by High-Temperature Laboratorial Experiments
title_fullStr Effect of the Fe<sub>2</sub>O<sub>3</sub> Addition Amount on Dephosphorization of Hot Metal with Low Basicity Slag by High-Temperature Laboratorial Experiments
title_full_unstemmed Effect of the Fe<sub>2</sub>O<sub>3</sub> Addition Amount on Dephosphorization of Hot Metal with Low Basicity Slag by High-Temperature Laboratorial Experiments
title_short Effect of the Fe<sub>2</sub>O<sub>3</sub> Addition Amount on Dephosphorization of Hot Metal with Low Basicity Slag by High-Temperature Laboratorial Experiments
title_sort effect of the fe sub 2 sub o sub 3 sub addition amount on dephosphorization of hot metal with low basicity slag by high temperature laboratorial experiments
topic dephosphorization
distribution ratio of phosphorus
low temperature
low basicity
Fe<sub>2</sub>O<sub>3</sub> addition amount
hot metal
url https://www.mdpi.com/2075-4701/11/3/417
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