IMPLEMENTATION OF LEAN TOOLS IN APPAREL INDUSTRY FOR IMPROVING PRODUCTIVITY

To understand the benefits of the Lean manufacturing implementation in the Apparel Industry, a project was initiated in Pheonix International, Ludhiana (India). Different lean tools were implemented such as 5S, Kaizen, Poka-Yoke, Kanban, and Andon. Lean tools were implemented in all the departments...

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Main Authors: Pravin H. Ukey, Akash Deshmukh, Alokik Arora
Format: Article
Language:English
Published: University of Kragujevac 2021-06-01
Series:Proceedings on Engineering Sciences
Subjects:
Online Access:https://pesjournal.net/journal/v3-n2/12.pdf
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author Pravin H. Ukey
Akash Deshmukh
Alokik Arora
author_facet Pravin H. Ukey
Akash Deshmukh
Alokik Arora
author_sort Pravin H. Ukey
collection DOAJ
description To understand the benefits of the Lean manufacturing implementation in the Apparel Industry, a project was initiated in Pheonix International, Ludhiana (India). Different lean tools were implemented such as 5S, Kaizen, Poka-Yoke, Kanban, and Andon. Lean tools were implemented in all the departments including a fabric store, CAD lab, spreading and cutting department, sewing department, finishing and packaging department. Implementation of lean tools in apparel industry increases productivity by around 8%. The implementation of lean tools resulted in a reduction of cycle time. The lean tools also result in managing and reducing the garment manufacturing waste and thus increasing quality. At the same time, the organization must have to maintain the effectiveness of lean tools to gain benefits over a period.
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spelling doaj.art-67ad080f073c4fe58ac64cee68cdd2c22022-12-21T18:49:59ZengUniversity of KragujevacProceedings on Engineering Sciences2620-28322683-41112021-06-013224725210.24874/PES03.02.012IMPLEMENTATION OF LEAN TOOLS IN APPAREL INDUSTRY FOR IMPROVING PRODUCTIVITYPravin H. Ukey0https://orcid.org/0000-0001-9028-3953Akash Deshmukh1Alokik Arora2DKTE Society’s Textile & Engineering, institute, Ichalkaranji IndiaDKTE Society’s Textile & Engineering, institute, Ichalkaranji IndiaDKTE Society’s Textile & Engineering, institute, Ichalkaranji IndiaTo understand the benefits of the Lean manufacturing implementation in the Apparel Industry, a project was initiated in Pheonix International, Ludhiana (India). Different lean tools were implemented such as 5S, Kaizen, Poka-Yoke, Kanban, and Andon. Lean tools were implemented in all the departments including a fabric store, CAD lab, spreading and cutting department, sewing department, finishing and packaging department. Implementation of lean tools in apparel industry increases productivity by around 8%. The implementation of lean tools resulted in a reduction of cycle time. The lean tools also result in managing and reducing the garment manufacturing waste and thus increasing quality. At the same time, the organization must have to maintain the effectiveness of lean tools to gain benefits over a period.https://pesjournal.net/journal/v3-n2/12.pdfleancad5skaizenpoka-yokekanbanandon
spellingShingle Pravin H. Ukey
Akash Deshmukh
Alokik Arora
IMPLEMENTATION OF LEAN TOOLS IN APPAREL INDUSTRY FOR IMPROVING PRODUCTIVITY
Proceedings on Engineering Sciences
lean
cad
5s
kaizen
poka-yoke
kanban
andon
title IMPLEMENTATION OF LEAN TOOLS IN APPAREL INDUSTRY FOR IMPROVING PRODUCTIVITY
title_full IMPLEMENTATION OF LEAN TOOLS IN APPAREL INDUSTRY FOR IMPROVING PRODUCTIVITY
title_fullStr IMPLEMENTATION OF LEAN TOOLS IN APPAREL INDUSTRY FOR IMPROVING PRODUCTIVITY
title_full_unstemmed IMPLEMENTATION OF LEAN TOOLS IN APPAREL INDUSTRY FOR IMPROVING PRODUCTIVITY
title_short IMPLEMENTATION OF LEAN TOOLS IN APPAREL INDUSTRY FOR IMPROVING PRODUCTIVITY
title_sort implementation of lean tools in apparel industry for improving productivity
topic lean
cad
5s
kaizen
poka-yoke
kanban
andon
url https://pesjournal.net/journal/v3-n2/12.pdf
work_keys_str_mv AT pravinhukey implementationofleantoolsinapparelindustryforimprovingproductivity
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