A Comparative Study of Two Common Pump-Controlled Hydraulic Circuits for Single-Rod Actuators

Pump-controlled hydraulic circuits are proven to be more efficient than conventional valve-controlled circuits. Pump-controlled hydraulic circuits for double rod cylinders are well developed and are in use in many practical applications. Existing pump-controlled circuits for single-rod actuators exp...

Full description

Bibliographic Details
Main Authors: Ahmed Imam, Mohamed Tolba, Nariman Sepehri
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Actuators
Subjects:
Online Access:https://www.mdpi.com/2076-0825/12/5/193
_version_ 1827742488602869760
author Ahmed Imam
Mohamed Tolba
Nariman Sepehri
author_facet Ahmed Imam
Mohamed Tolba
Nariman Sepehri
author_sort Ahmed Imam
collection DOAJ
description Pump-controlled hydraulic circuits are proven to be more efficient than conventional valve-controlled circuits. Pump-controlled hydraulic circuits for double rod cylinders are well developed and are in use in many practical applications. Existing pump-controlled circuits for single-rod actuators experience oscillation issues under specific operating conditions; that is identified as a critical operating zone on the load-velocity plane. The challenge in these circuits is to find out the proper way to compensate for the differential flow at both sides of the cylinder in all operating conditions. The two main types of valves commonly used by researchers, to compensate for differential flow in single-rod cylinder circuits, are: pilot-operated check valves, and shuttle valves. In this research, a performance comparison between circuits equipped with either valves, in terms of the size of the critical zone and the oscillations’ characteristics, was accomplished. Simulation studies showed that the circuits that utilize pilot-operated check valves possesses smaller oscillatory zones and less severe oscillations, when compared to circuits with shuttle valves. Experimental work verified the simulation results and proved the accuracy of the mathematical models. Hence, pump-controlled circuits with pilot-operated check valves are recommended to be the basic platform for further efforts to solve the oscillation problem in pump-controlled circuits.
first_indexed 2024-03-11T04:02:40Z
format Article
id doaj.art-67bb7af22c8243b3a40eb3504e88c129
institution Directory Open Access Journal
issn 2076-0825
language English
last_indexed 2024-03-11T04:02:40Z
publishDate 2023-05-01
publisher MDPI AG
record_format Article
series Actuators
spelling doaj.art-67bb7af22c8243b3a40eb3504e88c1292023-11-17T23:58:51ZengMDPI AGActuators2076-08252023-05-0112519310.3390/act12050193A Comparative Study of Two Common Pump-Controlled Hydraulic Circuits for Single-Rod ActuatorsAhmed Imam0Mohamed Tolba1Nariman Sepehri2Egyptian Government, Cairo 43200, EgyptDepartment of Aerospace Engineering, Cairo University, Giza 12613, EgyptDepartment of Mechanical Engineering, University of Manitoba, Winnipeg, MB R3T 2N2, CanadaPump-controlled hydraulic circuits are proven to be more efficient than conventional valve-controlled circuits. Pump-controlled hydraulic circuits for double rod cylinders are well developed and are in use in many practical applications. Existing pump-controlled circuits for single-rod actuators experience oscillation issues under specific operating conditions; that is identified as a critical operating zone on the load-velocity plane. The challenge in these circuits is to find out the proper way to compensate for the differential flow at both sides of the cylinder in all operating conditions. The two main types of valves commonly used by researchers, to compensate for differential flow in single-rod cylinder circuits, are: pilot-operated check valves, and shuttle valves. In this research, a performance comparison between circuits equipped with either valves, in terms of the size of the critical zone and the oscillations’ characteristics, was accomplished. Simulation studies showed that the circuits that utilize pilot-operated check valves possesses smaller oscillatory zones and less severe oscillations, when compared to circuits with shuttle valves. Experimental work verified the simulation results and proved the accuracy of the mathematical models. Hence, pump-controlled circuits with pilot-operated check valves are recommended to be the basic platform for further efforts to solve the oscillation problem in pump-controlled circuits.https://www.mdpi.com/2076-0825/12/5/193pump-controlled actuationsingle rod actuatorefficiency
spellingShingle Ahmed Imam
Mohamed Tolba
Nariman Sepehri
A Comparative Study of Two Common Pump-Controlled Hydraulic Circuits for Single-Rod Actuators
Actuators
pump-controlled actuation
single rod actuator
efficiency
title A Comparative Study of Two Common Pump-Controlled Hydraulic Circuits for Single-Rod Actuators
title_full A Comparative Study of Two Common Pump-Controlled Hydraulic Circuits for Single-Rod Actuators
title_fullStr A Comparative Study of Two Common Pump-Controlled Hydraulic Circuits for Single-Rod Actuators
title_full_unstemmed A Comparative Study of Two Common Pump-Controlled Hydraulic Circuits for Single-Rod Actuators
title_short A Comparative Study of Two Common Pump-Controlled Hydraulic Circuits for Single-Rod Actuators
title_sort comparative study of two common pump controlled hydraulic circuits for single rod actuators
topic pump-controlled actuation
single rod actuator
efficiency
url https://www.mdpi.com/2076-0825/12/5/193
work_keys_str_mv AT ahmedimam acomparativestudyoftwocommonpumpcontrolledhydrauliccircuitsforsinglerodactuators
AT mohamedtolba acomparativestudyoftwocommonpumpcontrolledhydrauliccircuitsforsinglerodactuators
AT narimansepehri acomparativestudyoftwocommonpumpcontrolledhydrauliccircuitsforsinglerodactuators
AT ahmedimam comparativestudyoftwocommonpumpcontrolledhydrauliccircuitsforsinglerodactuators
AT mohamedtolba comparativestudyoftwocommonpumpcontrolledhydrauliccircuitsforsinglerodactuators
AT narimansepehri comparativestudyoftwocommonpumpcontrolledhydrauliccircuitsforsinglerodactuators