Active Thermography for the Detection of Sub-Surface Defects on a Curved and Coated GFRP-Structure

Initial defects, for example, those occurring during the production of a rotor blade, encourage early damages such as rain erosion at the leading edge of wind turbine rotor blades. To investigate the potential that initial defects have for early damage, long-pulse thermography as a non-destructive a...

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Main Authors: Friederike Jensen, Marina Terlau, Michael Sorg, Andreas Fischer
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/20/9545
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author Friederike Jensen
Marina Terlau
Michael Sorg
Andreas Fischer
author_facet Friederike Jensen
Marina Terlau
Michael Sorg
Andreas Fischer
author_sort Friederike Jensen
collection DOAJ
description Initial defects, for example, those occurring during the production of a rotor blade, encourage early damages such as rain erosion at the leading edge of wind turbine rotor blades. To investigate the potential that initial defects have for early damage, long-pulse thermography as a non-destructive and contactless measurement technique is applied to a strongly curved and coated test specimen for the first time. This specimen is similar in structural size and design to a rotor blade leading edge and introduced with sub-surface defects whose diameters range between <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>2</mn><mspace width="0.166667em"></mspace><mi>mm</mi></mrow></semantics></math></inline-formula> and <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>3.5</mn><mspace width="0.166667em"></mspace><mi>mm</mi></mrow></semantics></math></inline-formula> at depths between <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>1.5</mn><mspace width="0.166667em"></mspace><mi>mm</mi></mrow></semantics></math></inline-formula> and <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>2.5</mn><mspace width="0.166667em"></mspace><mi>mm</mi></mrow></semantics></math></inline-formula> below the surface. On the curved and coated test specimen, sub-surface defects with a depth-to-diameter ratio of up to <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>1.04</mn></mrow></semantics></math></inline-formula> are successfully detected. In particular, defects are also detectable when being observed from a non-perpendicular viewing angle, where the intensity of the defects decreases with increasing viewing angle due to the strong surface curvature. In conclusion, long-pulse thermography is suitable for the detection of sub-surface defects on coated and curved components and is therefore a promising technique for the on-site application during inspection of rotor blade leading edges.
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spelling doaj.art-67bf0e941c8840f594ff52f5a43d58372023-11-22T17:20:21ZengMDPI AGApplied Sciences2076-34172021-10-011120954510.3390/app11209545Active Thermography for the Detection of Sub-Surface Defects on a Curved and Coated GFRP-StructureFriederike Jensen0Marina Terlau1Michael Sorg2Andreas Fischer3Institute for Metrology, Automation and Quality Science, University of Bremen, 28329 Bremen, GermanyInstitute for Metrology, Automation and Quality Science, University of Bremen, 28329 Bremen, GermanyInstitute for Metrology, Automation and Quality Science, University of Bremen, 28329 Bremen, GermanyInstitute for Metrology, Automation and Quality Science, University of Bremen, 28329 Bremen, GermanyInitial defects, for example, those occurring during the production of a rotor blade, encourage early damages such as rain erosion at the leading edge of wind turbine rotor blades. To investigate the potential that initial defects have for early damage, long-pulse thermography as a non-destructive and contactless measurement technique is applied to a strongly curved and coated test specimen for the first time. This specimen is similar in structural size and design to a rotor blade leading edge and introduced with sub-surface defects whose diameters range between <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>2</mn><mspace width="0.166667em"></mspace><mi>mm</mi></mrow></semantics></math></inline-formula> and <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>3.5</mn><mspace width="0.166667em"></mspace><mi>mm</mi></mrow></semantics></math></inline-formula> at depths between <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>1.5</mn><mspace width="0.166667em"></mspace><mi>mm</mi></mrow></semantics></math></inline-formula> and <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>2.5</mn><mspace width="0.166667em"></mspace><mi>mm</mi></mrow></semantics></math></inline-formula> below the surface. On the curved and coated test specimen, sub-surface defects with a depth-to-diameter ratio of up to <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>1.04</mn></mrow></semantics></math></inline-formula> are successfully detected. In particular, defects are also detectable when being observed from a non-perpendicular viewing angle, where the intensity of the defects decreases with increasing viewing angle due to the strong surface curvature. In conclusion, long-pulse thermography is suitable for the detection of sub-surface defects on coated and curved components and is therefore a promising technique for the on-site application during inspection of rotor blade leading edges.https://www.mdpi.com/2076-3417/11/20/9545active thermographysub-surface defectsdefect visualizationautomatic defect detectionleading edgewind turbine rotor blade
spellingShingle Friederike Jensen
Marina Terlau
Michael Sorg
Andreas Fischer
Active Thermography for the Detection of Sub-Surface Defects on a Curved and Coated GFRP-Structure
Applied Sciences
active thermography
sub-surface defects
defect visualization
automatic defect detection
leading edge
wind turbine rotor blade
title Active Thermography for the Detection of Sub-Surface Defects on a Curved and Coated GFRP-Structure
title_full Active Thermography for the Detection of Sub-Surface Defects on a Curved and Coated GFRP-Structure
title_fullStr Active Thermography for the Detection of Sub-Surface Defects on a Curved and Coated GFRP-Structure
title_full_unstemmed Active Thermography for the Detection of Sub-Surface Defects on a Curved and Coated GFRP-Structure
title_short Active Thermography for the Detection of Sub-Surface Defects on a Curved and Coated GFRP-Structure
title_sort active thermography for the detection of sub surface defects on a curved and coated gfrp structure
topic active thermography
sub-surface defects
defect visualization
automatic defect detection
leading edge
wind turbine rotor blade
url https://www.mdpi.com/2076-3417/11/20/9545
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