Unit cell estimation of volumetrically-varying permittivity in additively-manufactured ceramic lattices with X-ray computed tomography

Additive manufacturing of ceramics is transforming electromagnetics by providing density-varying lattices and stochastic foams within arbitrary envelopes. Periodic structures can now be fabricated with zirconia which offers the highest permittivity of any 3D printable material possible to be printed...

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Main Authors: Edward Burden, Yongduk Oh, Bhargavi Mummareddy, Dylan Negro, Pedro Cortes, Anton Du Plessis, Eric MacDonald, Jacob Adams, Frank Li, Roberto Rojas
Format: Article
Language:English
Published: Elsevier 2021-11-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127521005876
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author Edward Burden
Yongduk Oh
Bhargavi Mummareddy
Dylan Negro
Pedro Cortes
Anton Du Plessis
Eric MacDonald
Jacob Adams
Frank Li
Roberto Rojas
author_facet Edward Burden
Yongduk Oh
Bhargavi Mummareddy
Dylan Negro
Pedro Cortes
Anton Du Plessis
Eric MacDonald
Jacob Adams
Frank Li
Roberto Rojas
author_sort Edward Burden
collection DOAJ
description Additive manufacturing of ceramics is transforming electromagnetics by providing density-varying lattices and stochastic foams within arbitrary envelopes. Periodic structures can now be fabricated with zirconia which offers the highest permittivity of any 3D printable material possible to be printed with nearly-full-density. By arranging a lattice with variation in the strut and node sizings as well as unit cell dimensions, the effective density of a structure can be spatially-modulated gracefully and with unprecedented freedom. These variations in density directly translate into variations in the effective permittivity of the bulk lattice (estimated locally and globally with a combination of mixing formulas, curve fits, and capacitance models). A lattice had previously been fabricated with a rectangular envelope for evaluation of effective global permittivity of the overall structure using a network analyzer. For this work, the structure was scanned with X-ray computed tomography (CT) to capture the three dimensional density of the structure including both the solid ceramic elements as well as the interstitial space. Software was developed that reads CT scan data and provides a 3D data structure with a pointwise unit cell estimation of the effective permittivity throughout the volume - a model well suited for electromagnetic simulations to optimize advanced microwave devices. The proposed technique serves as a foundation for the non-destructive estimation of space-varying permittivity within 3D printed lattices and foams.
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spelling doaj.art-67e2b90f6c094cd6acc7329a9d55e0a42022-12-21T21:27:30ZengElsevierMaterials & Design0264-12752021-11-01210110032Unit cell estimation of volumetrically-varying permittivity in additively-manufactured ceramic lattices with X-ray computed tomographyEdward Burden0Yongduk Oh1Bhargavi Mummareddy2Dylan Negro3Pedro Cortes4Anton Du Plessis5Eric MacDonald6Jacob Adams7Frank Li8Roberto Rojas9The Ohio State University, OH 43210, United States; Corresponding author.North Carolina State University, NC 27695, United StatesYoungstown State University, OH 44555, United StatesYoungstown State University, OH 44555, United StatesYoungstown State University, OH 44555, United StatesStellenbosch University, 7602, South AfricaYoungstown State University, OH 44555, United StatesNorth Carolina State University, NC 27695, United StatesYoungstown State University, OH 44555, United StatesMIT Lincoln Labs, Lexington, MA 02421-6426, United StatesAdditive manufacturing of ceramics is transforming electromagnetics by providing density-varying lattices and stochastic foams within arbitrary envelopes. Periodic structures can now be fabricated with zirconia which offers the highest permittivity of any 3D printable material possible to be printed with nearly-full-density. By arranging a lattice with variation in the strut and node sizings as well as unit cell dimensions, the effective density of a structure can be spatially-modulated gracefully and with unprecedented freedom. These variations in density directly translate into variations in the effective permittivity of the bulk lattice (estimated locally and globally with a combination of mixing formulas, curve fits, and capacitance models). A lattice had previously been fabricated with a rectangular envelope for evaluation of effective global permittivity of the overall structure using a network analyzer. For this work, the structure was scanned with X-ray computed tomography (CT) to capture the three dimensional density of the structure including both the solid ceramic elements as well as the interstitial space. Software was developed that reads CT scan data and provides a 3D data structure with a pointwise unit cell estimation of the effective permittivity throughout the volume - a model well suited for electromagnetic simulations to optimize advanced microwave devices. The proposed technique serves as a foundation for the non-destructive estimation of space-varying permittivity within 3D printed lattices and foams.http://www.sciencedirect.com/science/article/pii/S0264127521005876Additive ManufacturingFunctionally Graded LatticesCeramicsZirconiaNano-particle JettingMaterial Jetting
spellingShingle Edward Burden
Yongduk Oh
Bhargavi Mummareddy
Dylan Negro
Pedro Cortes
Anton Du Plessis
Eric MacDonald
Jacob Adams
Frank Li
Roberto Rojas
Unit cell estimation of volumetrically-varying permittivity in additively-manufactured ceramic lattices with X-ray computed tomography
Materials & Design
Additive Manufacturing
Functionally Graded Lattices
Ceramics
Zirconia
Nano-particle Jetting
Material Jetting
title Unit cell estimation of volumetrically-varying permittivity in additively-manufactured ceramic lattices with X-ray computed tomography
title_full Unit cell estimation of volumetrically-varying permittivity in additively-manufactured ceramic lattices with X-ray computed tomography
title_fullStr Unit cell estimation of volumetrically-varying permittivity in additively-manufactured ceramic lattices with X-ray computed tomography
title_full_unstemmed Unit cell estimation of volumetrically-varying permittivity in additively-manufactured ceramic lattices with X-ray computed tomography
title_short Unit cell estimation of volumetrically-varying permittivity in additively-manufactured ceramic lattices with X-ray computed tomography
title_sort unit cell estimation of volumetrically varying permittivity in additively manufactured ceramic lattices with x ray computed tomography
topic Additive Manufacturing
Functionally Graded Lattices
Ceramics
Zirconia
Nano-particle Jetting
Material Jetting
url http://www.sciencedirect.com/science/article/pii/S0264127521005876
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