Electro-Mechanical Modeling and Evaluation of Electric Load Haul Dump Based on Field Measurements
In underground mining, conventional loader equipment uses diesel as a power source, implying different drawbacks, such as combustion gases, low visibility, worker’s health problems, and high ventilation requirements. Thus, hybrid and electric loaders are being developed by the main industry supplier...
Main Authors: | , , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
MDPI AG
2023-05-01
|
Series: | Energies |
Subjects: | |
Online Access: | https://www.mdpi.com/1996-1073/16/11/4399 |
_version_ | 1797597652087472128 |
---|---|
author | Gabriel Freire Guillermo Ramirez René Gómez Krzysztof Skrzypkowski Krzysztof Zagórski |
author_facet | Gabriel Freire Guillermo Ramirez René Gómez Krzysztof Skrzypkowski Krzysztof Zagórski |
author_sort | Gabriel Freire |
collection | DOAJ |
description | In underground mining, conventional loader equipment uses diesel as a power source, implying different drawbacks, such as combustion gases, low visibility, worker’s health problems, and high ventilation requirements. Thus, hybrid and electric loaders are being developed by the main industry suppliers who prefer clean technology. In this study, we analyzed the performance of an electro-mechanical powertrain through a dynamic model of underground-loader equipment using field data. This electric LHD model was compared to a diesel loader under the same operational conditions. For the case study, the results showed that the proposed electro-mechanical model, considering 14 tons of capacity, consumed 86.8 kWh, representing 60.5% less energy than the diesel loader with similar speed and torque characteristics. Thus, the proposed methodology is a valuable tool for operators, process engineers, and decision-makers, allowing an energy-efficiency evaluation for electric LHD adoption, based on the current operational data available for conventional equipment. |
first_indexed | 2024-03-11T03:08:36Z |
format | Article |
id | doaj.art-67f5b3d7d3564e469f245f4cca78c9fa |
institution | Directory Open Access Journal |
issn | 1996-1073 |
language | English |
last_indexed | 2024-03-11T03:08:36Z |
publishDate | 2023-05-01 |
publisher | MDPI AG |
record_format | Article |
series | Energies |
spelling | doaj.art-67f5b3d7d3564e469f245f4cca78c9fa2023-11-18T07:48:20ZengMDPI AGEnergies1996-10732023-05-011611439910.3390/en16114399Electro-Mechanical Modeling and Evaluation of Electric Load Haul Dump Based on Field MeasurementsGabriel Freire0Guillermo Ramirez1René Gómez2Krzysztof Skrzypkowski3Krzysztof Zagórski4Centro de Energía, Faculty of Engineering, Universidad Católica de la Santísima Concepción, Concepción 4090541, ChileCentro de Energía, Faculty of Engineering, Universidad Católica de la Santísima Concepción, Concepción 4090541, ChileFaculty of Engineering, Universidad de Concepción, Concepción 4030000, ChileFaculty of Civil Engineering and Resource Management, AGH University of Science and Technology, Mickiewicza 30 Av., 30-059 Kraków, PolandFaculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, Mickiewicza 30 Av., 30-059 Kraków, PolandIn underground mining, conventional loader equipment uses diesel as a power source, implying different drawbacks, such as combustion gases, low visibility, worker’s health problems, and high ventilation requirements. Thus, hybrid and electric loaders are being developed by the main industry suppliers who prefer clean technology. In this study, we analyzed the performance of an electro-mechanical powertrain through a dynamic model of underground-loader equipment using field data. This electric LHD model was compared to a diesel loader under the same operational conditions. For the case study, the results showed that the proposed electro-mechanical model, considering 14 tons of capacity, consumed 86.8 kWh, representing 60.5% less energy than the diesel loader with similar speed and torque characteristics. Thus, the proposed methodology is a valuable tool for operators, process engineers, and decision-makers, allowing an energy-efficiency evaluation for electric LHD adoption, based on the current operational data available for conventional equipment.https://www.mdpi.com/1996-1073/16/11/4399electro-mobilityelectromechanicaldieselLHDunderground mining |
spellingShingle | Gabriel Freire Guillermo Ramirez René Gómez Krzysztof Skrzypkowski Krzysztof Zagórski Electro-Mechanical Modeling and Evaluation of Electric Load Haul Dump Based on Field Measurements Energies electro-mobility electromechanical diesel LHD underground mining |
title | Electro-Mechanical Modeling and Evaluation of Electric Load Haul Dump Based on Field Measurements |
title_full | Electro-Mechanical Modeling and Evaluation of Electric Load Haul Dump Based on Field Measurements |
title_fullStr | Electro-Mechanical Modeling and Evaluation of Electric Load Haul Dump Based on Field Measurements |
title_full_unstemmed | Electro-Mechanical Modeling and Evaluation of Electric Load Haul Dump Based on Field Measurements |
title_short | Electro-Mechanical Modeling and Evaluation of Electric Load Haul Dump Based on Field Measurements |
title_sort | electro mechanical modeling and evaluation of electric load haul dump based on field measurements |
topic | electro-mobility electromechanical diesel LHD underground mining |
url | https://www.mdpi.com/1996-1073/16/11/4399 |
work_keys_str_mv | AT gabrielfreire electromechanicalmodelingandevaluationofelectricloadhauldumpbasedonfieldmeasurements AT guillermoramirez electromechanicalmodelingandevaluationofelectricloadhauldumpbasedonfieldmeasurements AT renegomez electromechanicalmodelingandevaluationofelectricloadhauldumpbasedonfieldmeasurements AT krzysztofskrzypkowski electromechanicalmodelingandevaluationofelectricloadhauldumpbasedonfieldmeasurements AT krzysztofzagorski electromechanicalmodelingandevaluationofelectricloadhauldumpbasedonfieldmeasurements |