Enhanced thermal- and impact-initiated reactions of PTFE/Al energetic materials through ultrasonic-assisted core-shell construction

A facile and economical approach was developed for the large-scale production of powdered core-shell structured PTFE/Al (CS-PA) energetic materials through ultrasonic-assisted mixing. The low-cost micrometer-sized PTFE and Al particles were used as starting materials. Under high-power ultrasonic wav...

Full description

Bibliographic Details
Main Authors: Zhou-yang Wu, Jin-xu Liu, Song Zhang, Xian-qing Liu, Xiao Xu, Wei-zhe Ma, Shu-kui Li, Chuan He
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2022-08-01
Series:Defence Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214914721001392
_version_ 1828443783583236096
author Zhou-yang Wu
Jin-xu Liu
Song Zhang
Xian-qing Liu
Xiao Xu
Wei-zhe Ma
Shu-kui Li
Chuan He
author_facet Zhou-yang Wu
Jin-xu Liu
Song Zhang
Xian-qing Liu
Xiao Xu
Wei-zhe Ma
Shu-kui Li
Chuan He
author_sort Zhou-yang Wu
collection DOAJ
description A facile and economical approach was developed for the large-scale production of powdered core-shell structured PTFE/Al (CS-PA) energetic materials through ultrasonic-assisted mixing. The low-cost micrometer-sized PTFE and Al particles were used as starting materials. Under high-power ultrasonic waves, the PTFE powder was dispersed into nano-to sub-micrometer-sized particles and then encapsulated the Al microparticles to form the core-shell structure. The heat of combustion, burning rate, and pressurization rate of the powdered CS-PA were measured. The thermal-initiated reaction behavior was further evaluated using thermogravimetry-differential scanning calorimetry. Subsequently, the bulk CS-PA with a uniform microstructure was obtained via cold isostatic pressing of the powdered CS-PA followed by vacuum sintering. For the bulk CS-PA, the quasi-static compression behavior was characterized, and the impact-initiated reaction processes were conducted using the Split Hopkinson Pressure Bar (SHPB) and evaluated by a high-speed camera. Compared to physically mixed PTFE/Al materials, the powdered and bulk CS-PA demonstrated enhanced thermal- and impact-initiated reaction characteristics respectively, proving the effectiveness of our approach for constructing core-shell structures.
first_indexed 2024-12-10T21:34:09Z
format Article
id doaj.art-6878087172a643efa77a5f7a2b37c935
institution Directory Open Access Journal
issn 2214-9147
language English
last_indexed 2024-12-10T21:34:09Z
publishDate 2022-08-01
publisher KeAi Communications Co., Ltd.
record_format Article
series Defence Technology
spelling doaj.art-6878087172a643efa77a5f7a2b37c9352022-12-22T01:32:41ZengKeAi Communications Co., Ltd.Defence Technology2214-91472022-08-0118813621368Enhanced thermal- and impact-initiated reactions of PTFE/Al energetic materials through ultrasonic-assisted core-shell constructionZhou-yang Wu0Jin-xu Liu1Song Zhang2Xian-qing Liu3Xiao Xu4Wei-zhe Ma5Shu-kui Li6Chuan He7School of Materials Science and Engineering, Beijing Institute of Technology, Beijing, 100081, ChinaSchool of Materials Science and Engineering, Beijing Institute of Technology, Beijing, 100081, China; Corresponding author.School of Materials Science and Engineering, Beijing Institute of Technology, Beijing, 100081, ChinaScience and Technology on Transient Impact Laboratory, No. 208 Research Institute of China Ordnance Industries, 102202, ChinaScience and Technology on Transient Impact Laboratory, No. 208 Research Institute of China Ordnance Industries, 102202, ChinaScience and Technology on Transient Impact Laboratory, No. 208 Research Institute of China Ordnance Industries, 102202, ChinaSchool of Materials Science and Engineering, Beijing Institute of Technology, Beijing, 100081, China; Department of Materials Science and Engineering, Shenzhen MSU-BIT University, Shenzhen, 518172, ChinaSchool of Materials Science and Engineering, Beijing Institute of Technology, Beijing, 100081, China; Corresponding author.A facile and economical approach was developed for the large-scale production of powdered core-shell structured PTFE/Al (CS-PA) energetic materials through ultrasonic-assisted mixing. The low-cost micrometer-sized PTFE and Al particles were used as starting materials. Under high-power ultrasonic waves, the PTFE powder was dispersed into nano-to sub-micrometer-sized particles and then encapsulated the Al microparticles to form the core-shell structure. The heat of combustion, burning rate, and pressurization rate of the powdered CS-PA were measured. The thermal-initiated reaction behavior was further evaluated using thermogravimetry-differential scanning calorimetry. Subsequently, the bulk CS-PA with a uniform microstructure was obtained via cold isostatic pressing of the powdered CS-PA followed by vacuum sintering. For the bulk CS-PA, the quasi-static compression behavior was characterized, and the impact-initiated reaction processes were conducted using the Split Hopkinson Pressure Bar (SHPB) and evaluated by a high-speed camera. Compared to physically mixed PTFE/Al materials, the powdered and bulk CS-PA demonstrated enhanced thermal- and impact-initiated reaction characteristics respectively, proving the effectiveness of our approach for constructing core-shell structures.http://www.sciencedirect.com/science/article/pii/S2214914721001392PTFE/AlCore-shell structureEnergetic materialsUltrasonic-assisted mixing
spellingShingle Zhou-yang Wu
Jin-xu Liu
Song Zhang
Xian-qing Liu
Xiao Xu
Wei-zhe Ma
Shu-kui Li
Chuan He
Enhanced thermal- and impact-initiated reactions of PTFE/Al energetic materials through ultrasonic-assisted core-shell construction
Defence Technology
PTFE/Al
Core-shell structure
Energetic materials
Ultrasonic-assisted mixing
title Enhanced thermal- and impact-initiated reactions of PTFE/Al energetic materials through ultrasonic-assisted core-shell construction
title_full Enhanced thermal- and impact-initiated reactions of PTFE/Al energetic materials through ultrasonic-assisted core-shell construction
title_fullStr Enhanced thermal- and impact-initiated reactions of PTFE/Al energetic materials through ultrasonic-assisted core-shell construction
title_full_unstemmed Enhanced thermal- and impact-initiated reactions of PTFE/Al energetic materials through ultrasonic-assisted core-shell construction
title_short Enhanced thermal- and impact-initiated reactions of PTFE/Al energetic materials through ultrasonic-assisted core-shell construction
title_sort enhanced thermal and impact initiated reactions of ptfe al energetic materials through ultrasonic assisted core shell construction
topic PTFE/Al
Core-shell structure
Energetic materials
Ultrasonic-assisted mixing
url http://www.sciencedirect.com/science/article/pii/S2214914721001392
work_keys_str_mv AT zhouyangwu enhancedthermalandimpactinitiatedreactionsofptfealenergeticmaterialsthroughultrasonicassistedcoreshellconstruction
AT jinxuliu enhancedthermalandimpactinitiatedreactionsofptfealenergeticmaterialsthroughultrasonicassistedcoreshellconstruction
AT songzhang enhancedthermalandimpactinitiatedreactionsofptfealenergeticmaterialsthroughultrasonicassistedcoreshellconstruction
AT xianqingliu enhancedthermalandimpactinitiatedreactionsofptfealenergeticmaterialsthroughultrasonicassistedcoreshellconstruction
AT xiaoxu enhancedthermalandimpactinitiatedreactionsofptfealenergeticmaterialsthroughultrasonicassistedcoreshellconstruction
AT weizhema enhancedthermalandimpactinitiatedreactionsofptfealenergeticmaterialsthroughultrasonicassistedcoreshellconstruction
AT shukuili enhancedthermalandimpactinitiatedreactionsofptfealenergeticmaterialsthroughultrasonicassistedcoreshellconstruction
AT chuanhe enhancedthermalandimpactinitiatedreactionsofptfealenergeticmaterialsthroughultrasonicassistedcoreshellconstruction