Magnesiothermic Reduction of Silica: A Machine Learning Study

Fundamental studies have been carried out experimentally and theoretically on the magnesiothermic reduction of silica with different Mg/SiO<sub>2</sub> molar ratios (1–4) in the temperature range of 1073 to 1373 K with different reaction times (10–240 min). Due to the kinetic barriers oc...

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Main Authors: Kai Tang, Azam Rasouli, Jafar Safarian, Xiang Ma, Gabriella Tranell
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/11/4098
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author Kai Tang
Azam Rasouli
Jafar Safarian
Xiang Ma
Gabriella Tranell
author_facet Kai Tang
Azam Rasouli
Jafar Safarian
Xiang Ma
Gabriella Tranell
author_sort Kai Tang
collection DOAJ
description Fundamental studies have been carried out experimentally and theoretically on the magnesiothermic reduction of silica with different Mg/SiO<sub>2</sub> molar ratios (1–4) in the temperature range of 1073 to 1373 K with different reaction times (10–240 min). Due to the kinetic barriers occurring in metallothermic reductions, the equilibrium relations calculated by the well-known thermochemical software FactSage (version 8.2) and its databanks are not adequate to describe the experimental observations. The unreacted silica core encapsulated by the reduction products can be found in some parts of laboratory samples. However, other parts of samples show that the metallothermic reduction disappears almost completely. Some quartz particles are broken into fine pieces and form many tiny cracks. Magnesium reactants are able to infiltrate the core of silica particles via tiny fracture pathways, thereby enabling the reaction to occur almost completely. The traditional unreacted core model is thus inadequate to represent such complicated reaction schemes. In the present work, an attempt is made to apply a machine learning approach using hybrid datasets in order to describe complex magnesiothermic reductions. In addition to the experimental laboratory data, equilibrium relations calculated by the thermochemical database are also introduced as boundary conditions for the magnesiothermic reductions, assuming a sufficiently long reaction time. The physics-informed Gaussian process machine (GPM) is then developed and used to describe hybrid data, given its advantages when describing small datasets. A composite kernel for the GPM is specifically developed to mitigate the overfitting problems commonly encountered when using generic kernels. Training the physics-informed Gaussian process machine (GPM) with the hybrid dataset results in a regression score of 0.9665. The trained GPM is thus used to predict the effects of Mg-SiO<sub>2</sub> mixtures, temperatures, and reaction times on the products of a magnesiothermic reduction, that have not been covered by experiments. Additional experimental validation indicates that the GPM works well for the interpolates of the observations.
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spelling doaj.art-69387639e79e4f01b5db43749196f2e52023-11-18T08:10:13ZengMDPI AGMaterials1996-19442023-05-011611409810.3390/ma16114098Magnesiothermic Reduction of Silica: A Machine Learning StudyKai Tang0Azam Rasouli1Jafar Safarian2Xiang Ma3Gabriella Tranell4SINTEF AS, Industry Institute, N-7465 Trondheim, NorwayDepartment of Materials Science and Engineering, Norwegian University of Science and Technology, N-7034 Trondheim, NorwayDepartment of Materials Science and Engineering, Norwegian University of Science and Technology, N-7034 Trondheim, NorwaySINTEF AS, Industry Institute, N-7465 Trondheim, NorwayDepartment of Materials Science and Engineering, Norwegian University of Science and Technology, N-7034 Trondheim, NorwayFundamental studies have been carried out experimentally and theoretically on the magnesiothermic reduction of silica with different Mg/SiO<sub>2</sub> molar ratios (1–4) in the temperature range of 1073 to 1373 K with different reaction times (10–240 min). Due to the kinetic barriers occurring in metallothermic reductions, the equilibrium relations calculated by the well-known thermochemical software FactSage (version 8.2) and its databanks are not adequate to describe the experimental observations. The unreacted silica core encapsulated by the reduction products can be found in some parts of laboratory samples. However, other parts of samples show that the metallothermic reduction disappears almost completely. Some quartz particles are broken into fine pieces and form many tiny cracks. Magnesium reactants are able to infiltrate the core of silica particles via tiny fracture pathways, thereby enabling the reaction to occur almost completely. The traditional unreacted core model is thus inadequate to represent such complicated reaction schemes. In the present work, an attempt is made to apply a machine learning approach using hybrid datasets in order to describe complex magnesiothermic reductions. In addition to the experimental laboratory data, equilibrium relations calculated by the thermochemical database are also introduced as boundary conditions for the magnesiothermic reductions, assuming a sufficiently long reaction time. The physics-informed Gaussian process machine (GPM) is then developed and used to describe hybrid data, given its advantages when describing small datasets. A composite kernel for the GPM is specifically developed to mitigate the overfitting problems commonly encountered when using generic kernels. Training the physics-informed Gaussian process machine (GPM) with the hybrid dataset results in a regression score of 0.9665. The trained GPM is thus used to predict the effects of Mg-SiO<sub>2</sub> mixtures, temperatures, and reaction times on the products of a magnesiothermic reduction, that have not been covered by experiments. Additional experimental validation indicates that the GPM works well for the interpolates of the observations.https://www.mdpi.com/1996-1944/16/11/4098magnesiothermic reductionsilicakinetic barrierGaussian process machinemachine learning
spellingShingle Kai Tang
Azam Rasouli
Jafar Safarian
Xiang Ma
Gabriella Tranell
Magnesiothermic Reduction of Silica: A Machine Learning Study
Materials
magnesiothermic reduction
silica
kinetic barrier
Gaussian process machine
machine learning
title Magnesiothermic Reduction of Silica: A Machine Learning Study
title_full Magnesiothermic Reduction of Silica: A Machine Learning Study
title_fullStr Magnesiothermic Reduction of Silica: A Machine Learning Study
title_full_unstemmed Magnesiothermic Reduction of Silica: A Machine Learning Study
title_short Magnesiothermic Reduction of Silica: A Machine Learning Study
title_sort magnesiothermic reduction of silica a machine learning study
topic magnesiothermic reduction
silica
kinetic barrier
Gaussian process machine
machine learning
url https://www.mdpi.com/1996-1944/16/11/4098
work_keys_str_mv AT kaitang magnesiothermicreductionofsilicaamachinelearningstudy
AT azamrasouli magnesiothermicreductionofsilicaamachinelearningstudy
AT jafarsafarian magnesiothermicreductionofsilicaamachinelearningstudy
AT xiangma magnesiothermicreductionofsilicaamachinelearningstudy
AT gabriellatranell magnesiothermicreductionofsilicaamachinelearningstudy