High Gravity Fermentation of Sugarcane Bagasse Hydrolysate by <i>Saccharomyces pastorianus</i> to Produce Economically Distillable Ethanol Concentrations: Necessity of Medium Components Examined

A major economic obstacle in lignocellulosic ethanol production is the low sugar concentrations in the hydrolysate and subsequent fermentation to economically distillable ethanol concentrations. We have previously demonstrated a two-stage fermentation process that recycles xylose with xylose isomera...

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Main Authors: Sarah W. Harcum, Thomas P. Caldwell
Format: Article
Language:English
Published: MDPI AG 2020-01-01
Series:Fermentation
Subjects:
Online Access:https://www.mdpi.com/2311-5637/6/1/8
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author Sarah W. Harcum
Thomas P. Caldwell
author_facet Sarah W. Harcum
Thomas P. Caldwell
author_sort Sarah W. Harcum
collection DOAJ
description A major economic obstacle in lignocellulosic ethanol production is the low sugar concentrations in the hydrolysate and subsequent fermentation to economically distillable ethanol concentrations. We have previously demonstrated a two-stage fermentation process that recycles xylose with xylose isomerase to increase ethanol productivity, where the low sugar concentrations in the hydrolysate limit the final ethanol concentrations. In this study, three approaches are combined to increase ethanol concentrations. First, the medium-additive requirements were investigated to reduce ethanol dilution. Second, methods to increase the sugar concentrations in the sugarcane bagasse hydrolysate were undertaken. Third, the two-stage fermentation process was recharacterized with high gravity hydrolysate. It was determined that phosphate and magnesium sulfate are essential to the ethanol fermentation. Additionally, the <i>Escherichia coli</i> extract and xylose isomerase additions were shown to significantly increase ethanol productivity. Finally, the fermentation on hydrolysate had only slightly lower productivity than the reagent-grade sugar fermentation; however, both fermentations had similar final ethanol concentrations. The present work demonstrates the capability to produce ethanol from high gravity sugarcane bagasse hydrolysate using <i>Saccharomyces pastorianus</i> with low yeast inoculum in minimal medium. Moreover, ethanol productivities were on par with pilot-scale commercial starch-based facilities, even when the yeast biomass production stage was included.
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spelling doaj.art-69678d50b0ff454a8a7e1613ce55dbc22022-12-21T18:41:16ZengMDPI AGFermentation2311-56372020-01-0161810.3390/fermentation6010008fermentation6010008High Gravity Fermentation of Sugarcane Bagasse Hydrolysate by <i>Saccharomyces pastorianus</i> to Produce Economically Distillable Ethanol Concentrations: Necessity of Medium Components ExaminedSarah W. Harcum0Thomas P. Caldwell1Department of Bioengineering, Clemson University, 301 Rhodes Research Center, Clemson, SC 29634-0905, USADepartment of Bioengineering, Clemson University, 301 Rhodes Research Center, Clemson, SC 29634-0905, USAA major economic obstacle in lignocellulosic ethanol production is the low sugar concentrations in the hydrolysate and subsequent fermentation to economically distillable ethanol concentrations. We have previously demonstrated a two-stage fermentation process that recycles xylose with xylose isomerase to increase ethanol productivity, where the low sugar concentrations in the hydrolysate limit the final ethanol concentrations. In this study, three approaches are combined to increase ethanol concentrations. First, the medium-additive requirements were investigated to reduce ethanol dilution. Second, methods to increase the sugar concentrations in the sugarcane bagasse hydrolysate were undertaken. Third, the two-stage fermentation process was recharacterized with high gravity hydrolysate. It was determined that phosphate and magnesium sulfate are essential to the ethanol fermentation. Additionally, the <i>Escherichia coli</i> extract and xylose isomerase additions were shown to significantly increase ethanol productivity. Finally, the fermentation on hydrolysate had only slightly lower productivity than the reagent-grade sugar fermentation; however, both fermentations had similar final ethanol concentrations. The present work demonstrates the capability to produce ethanol from high gravity sugarcane bagasse hydrolysate using <i>Saccharomyces pastorianus</i> with low yeast inoculum in minimal medium. Moreover, ethanol productivities were on par with pilot-scale commercial starch-based facilities, even when the yeast biomass production stage was included.https://www.mdpi.com/2311-5637/6/1/8sugarcane bagasse<i>escherichia coli</i>ethanolxylose isomeraseyeast
spellingShingle Sarah W. Harcum
Thomas P. Caldwell
High Gravity Fermentation of Sugarcane Bagasse Hydrolysate by <i>Saccharomyces pastorianus</i> to Produce Economically Distillable Ethanol Concentrations: Necessity of Medium Components Examined
Fermentation
sugarcane bagasse
<i>escherichia coli</i>
ethanol
xylose isomerase
yeast
title High Gravity Fermentation of Sugarcane Bagasse Hydrolysate by <i>Saccharomyces pastorianus</i> to Produce Economically Distillable Ethanol Concentrations: Necessity of Medium Components Examined
title_full High Gravity Fermentation of Sugarcane Bagasse Hydrolysate by <i>Saccharomyces pastorianus</i> to Produce Economically Distillable Ethanol Concentrations: Necessity of Medium Components Examined
title_fullStr High Gravity Fermentation of Sugarcane Bagasse Hydrolysate by <i>Saccharomyces pastorianus</i> to Produce Economically Distillable Ethanol Concentrations: Necessity of Medium Components Examined
title_full_unstemmed High Gravity Fermentation of Sugarcane Bagasse Hydrolysate by <i>Saccharomyces pastorianus</i> to Produce Economically Distillable Ethanol Concentrations: Necessity of Medium Components Examined
title_short High Gravity Fermentation of Sugarcane Bagasse Hydrolysate by <i>Saccharomyces pastorianus</i> to Produce Economically Distillable Ethanol Concentrations: Necessity of Medium Components Examined
title_sort high gravity fermentation of sugarcane bagasse hydrolysate by i saccharomyces pastorianus i to produce economically distillable ethanol concentrations necessity of medium components examined
topic sugarcane bagasse
<i>escherichia coli</i>
ethanol
xylose isomerase
yeast
url https://www.mdpi.com/2311-5637/6/1/8
work_keys_str_mv AT sarahwharcum highgravityfermentationofsugarcanebagassehydrolysatebyisaccharomycespastorianusitoproduceeconomicallydistillableethanolconcentrationsnecessityofmediumcomponentsexamined
AT thomaspcaldwell highgravityfermentationofsugarcanebagassehydrolysatebyisaccharomycespastorianusitoproduceeconomicallydistillableethanolconcentrationsnecessityofmediumcomponentsexamined