Efficient recovery and enrichment of rare earth elements by a continuous flow micro-extraction system

The excessive exploitation of rare earth elements (REEs) has caused major losses of non-renewable resources and damage to the ecosystem. The processes of mining and smelting produce massive amounts of wastewater with low concentrations of REEs. Consequently, the enrichment and recovery of low-concen...

Full description

Bibliographic Details
Main Authors: Zhuo Chen, Jifang Yuan, Yuhang Dong, Haipeng Liu, Fuxin Liang, Zhenzhong Yang, Yundong Wang, Jianhong Xu
Format: Article
Language:English
Published: KeAi Communications Co. Ltd. 2022-07-01
Series:Fundamental Research
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2667325821001102
_version_ 1797976300810403840
author Zhuo Chen
Jifang Yuan
Yuhang Dong
Haipeng Liu
Fuxin Liang
Zhenzhong Yang
Yundong Wang
Jianhong Xu
author_facet Zhuo Chen
Jifang Yuan
Yuhang Dong
Haipeng Liu
Fuxin Liang
Zhenzhong Yang
Yundong Wang
Jianhong Xu
author_sort Zhuo Chen
collection DOAJ
description The excessive exploitation of rare earth elements (REEs) has caused major losses of non-renewable resources and damage to the ecosystem. The processes of mining and smelting produce massive amounts of wastewater with low concentrations of REEs. Consequently, the enrichment and recovery of low-concentration REEs from wastewater has significant economic and environmental value. For this purpose, operation under large phase ratios (the flow rate ratio between the aqueous phase and extractant) is more desirable and economically viable. However, the traditional REE extraction process suffers from the uneven dispersion of the extractant and the difficulty of phase separation, which leads to long extraction times and large consumption of extractants. Hence, there is an urgent need to develop a green and efficient technique to extract low concentrations of REEs from wastewater. In this work, a droplet-based microfluidic technique was used to continuously extract and recover low-concentration REEs at large phase ratios. Snowman-shaped magnetic Janus nanoparticles were added to the continuous phase as emulsifiers to facilitate uniform extractant dispersion and rapid phase separation. Several key factors affecting the extraction efficiency, including pH, residence time, and the amount of added Janus nanoparticles, were systematically investigated. Compared to batch extraction, droplet-based microfluidic extraction with the addition of Janus nanoparticles showed the advantages of a large specific surface area and fast phase separation during extraction. Meanwhile, the Janus nanoparticles exhibited good emulsification performance after three extraction cycles. In summary, the Janus nanoparticle-stabilized droplet generated by microfluidic methods provides a feasible path for the efficient enrichment and recovery of low-concentration REEs.
first_indexed 2024-04-11T04:48:48Z
format Article
id doaj.art-696d2bf984ac4daf8f2d5836ddcec923
institution Directory Open Access Journal
issn 2667-3258
language English
last_indexed 2024-04-11T04:48:48Z
publishDate 2022-07-01
publisher KeAi Communications Co. Ltd.
record_format Article
series Fundamental Research
spelling doaj.art-696d2bf984ac4daf8f2d5836ddcec9232022-12-27T04:42:07ZengKeAi Communications Co. Ltd.Fundamental Research2667-32582022-07-0124588594Efficient recovery and enrichment of rare earth elements by a continuous flow micro-extraction systemZhuo Chen0Jifang Yuan1Yuhang Dong2Haipeng Liu3Fuxin Liang4Zhenzhong Yang5Yundong Wang6Jianhong Xu7The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, ChinaThe State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, ChinaThe State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, ChinaDepartment of Chemical Engineering and Key Laboratory of Advanced Materials of Ministry of Education, Tsinghua University, Beijing 100084, ChinaDepartment of Chemical Engineering and Key Laboratory of Advanced Materials of Ministry of Education, Tsinghua University, Beijing 100084, ChinaDepartment of Chemical Engineering and Key Laboratory of Advanced Materials of Ministry of Education, Tsinghua University, Beijing 100084, China; Corresponding authors.The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, ChinaThe State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China; Corresponding authors.The excessive exploitation of rare earth elements (REEs) has caused major losses of non-renewable resources and damage to the ecosystem. The processes of mining and smelting produce massive amounts of wastewater with low concentrations of REEs. Consequently, the enrichment and recovery of low-concentration REEs from wastewater has significant economic and environmental value. For this purpose, operation under large phase ratios (the flow rate ratio between the aqueous phase and extractant) is more desirable and economically viable. However, the traditional REE extraction process suffers from the uneven dispersion of the extractant and the difficulty of phase separation, which leads to long extraction times and large consumption of extractants. Hence, there is an urgent need to develop a green and efficient technique to extract low concentrations of REEs from wastewater. In this work, a droplet-based microfluidic technique was used to continuously extract and recover low-concentration REEs at large phase ratios. Snowman-shaped magnetic Janus nanoparticles were added to the continuous phase as emulsifiers to facilitate uniform extractant dispersion and rapid phase separation. Several key factors affecting the extraction efficiency, including pH, residence time, and the amount of added Janus nanoparticles, were systematically investigated. Compared to batch extraction, droplet-based microfluidic extraction with the addition of Janus nanoparticles showed the advantages of a large specific surface area and fast phase separation during extraction. Meanwhile, the Janus nanoparticles exhibited good emulsification performance after three extraction cycles. In summary, the Janus nanoparticle-stabilized droplet generated by microfluidic methods provides a feasible path for the efficient enrichment and recovery of low-concentration REEs.http://www.sciencedirect.com/science/article/pii/S2667325821001102Rare earth elements (REEs)MicrofluidicsExtractionMagnetic Janus nanoparticlePhase separation
spellingShingle Zhuo Chen
Jifang Yuan
Yuhang Dong
Haipeng Liu
Fuxin Liang
Zhenzhong Yang
Yundong Wang
Jianhong Xu
Efficient recovery and enrichment of rare earth elements by a continuous flow micro-extraction system
Fundamental Research
Rare earth elements (REEs)
Microfluidics
Extraction
Magnetic Janus nanoparticle
Phase separation
title Efficient recovery and enrichment of rare earth elements by a continuous flow micro-extraction system
title_full Efficient recovery and enrichment of rare earth elements by a continuous flow micro-extraction system
title_fullStr Efficient recovery and enrichment of rare earth elements by a continuous flow micro-extraction system
title_full_unstemmed Efficient recovery and enrichment of rare earth elements by a continuous flow micro-extraction system
title_short Efficient recovery and enrichment of rare earth elements by a continuous flow micro-extraction system
title_sort efficient recovery and enrichment of rare earth elements by a continuous flow micro extraction system
topic Rare earth elements (REEs)
Microfluidics
Extraction
Magnetic Janus nanoparticle
Phase separation
url http://www.sciencedirect.com/science/article/pii/S2667325821001102
work_keys_str_mv AT zhuochen efficientrecoveryandenrichmentofrareearthelementsbyacontinuousflowmicroextractionsystem
AT jifangyuan efficientrecoveryandenrichmentofrareearthelementsbyacontinuousflowmicroextractionsystem
AT yuhangdong efficientrecoveryandenrichmentofrareearthelementsbyacontinuousflowmicroextractionsystem
AT haipengliu efficientrecoveryandenrichmentofrareearthelementsbyacontinuousflowmicroextractionsystem
AT fuxinliang efficientrecoveryandenrichmentofrareearthelementsbyacontinuousflowmicroextractionsystem
AT zhenzhongyang efficientrecoveryandenrichmentofrareearthelementsbyacontinuousflowmicroextractionsystem
AT yundongwang efficientrecoveryandenrichmentofrareearthelementsbyacontinuousflowmicroextractionsystem
AT jianhongxu efficientrecoveryandenrichmentofrareearthelementsbyacontinuousflowmicroextractionsystem