Corrosion resistance of boron nitride nanoplatelet reinforced chemically bonded ceramic coatings

To improve the corrosion resistance of 304 stainless steel, boron nitride nanoplatelet (BNNP) reinforced chemically bonded ceramic coatings with lateral sizes of 3 μm and 300 nm were prepared on the substrate surface by the slurry method. The surface hydrophobic properties of BNNP coatings with diff...

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Main Authors: LI Dongsheng, YANG Wang, WANG Yongguang, GUAN Huaijun, ZHAO Dong, BIAN Da
Format: Article
Language:zho
Published: Journal of Materials Engineering 2023-03-01
Series:Cailiao gongcheng
Subjects:
Online Access:http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2022.000670
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author LI Dongsheng
YANG Wang
WANG Yongguang
GUAN Huaijun
ZHAO Dong
BIAN Da
author_facet LI Dongsheng
YANG Wang
WANG Yongguang
GUAN Huaijun
ZHAO Dong
BIAN Da
author_sort LI Dongsheng
collection DOAJ
description To improve the corrosion resistance of 304 stainless steel, boron nitride nanoplatelet (BNNP) reinforced chemically bonded ceramic coatings with lateral sizes of 3 μm and 300 nm were prepared on the substrate surface by the slurry method. The surface hydrophobic properties of BNNP coatings with different lateral sizes were characterized by SEM and optical contact angle measurement. The corrosion behavior of the coatings under simulated seawater solution was revealed by an electrochemical workstation. The effects of BNNP lateral size and content on the coatings' microscopic morphology and corrosion protection properties and their mechanisms were investigated. The results show that the surface wetting angle of the coatings increases with the addition of BNNP, the coatings of both lateral sizes have excellent hydrophobicity at 1.0%(mass fraction, the same below) BNNP, and the coatings with 300 nm BNNP have significant improvement, which increase the surface wetting angle of the coatings from 38° to 96.972°. The addition of BNNP improves the coating quality, fills the pores and cracks inside the coatings, and BNNP has good hydrophobicity, which actively contributes to the improvement of the hydrophobicity of the coatings. And 300 nm BNNP has a better sealing effect, creating more nuclei and filling the voids between alumina particles and the adhesive. The coatings with the addition of 300 nm BNNP at 1.0% have the highest low-frequency impedance and corrosion potential of 22500 Ω·cm2 and 0.344 V, respectively, and the corrosion current density reaches the lowest value of 1.12×10-7 A/cm2. The coatings prepared on the surface of the substrate create a physical barrier that effectively hinders the intrusion of corrosive media into the substrate. Compared with the original coatings, the surface morphology of the coatings with BNNP is denser after corrosion, reducing the defects such as pores and cracks in the coatings. BNNP is chemically stable and has good corrosion resistance, which can further delay and retart the corrosion reaction in the coatings and prevent the contact of the substrate with the corrosive medium. The addition of 300 nm BNNP has smaller lateral sizes and a wider distribution range, thus better impeding the expansion of corrosion paths. There are fewer defects such as corrosion pits and holes on the surface. Therefore, the coatings with the addition of 300 nm BNNP have a better effect on hindering the expansion of corrosion paths.
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spelling doaj.art-69d370e197d74252aa8a6f2081bb6f972023-03-28T06:25:01ZzhoJournal of Materials EngineeringCailiao gongcheng1001-43812023-03-0151310511210.11868/j.issn.1001-4381.2022.00067020230311Corrosion resistance of boron nitride nanoplatelet reinforced chemically bonded ceramic coatingsLI Dongsheng0YANG Wang1WANG Yongguang2GUAN Huaijun3ZHAO Dong4BIAN Da5School of Mechanical and Electric Engineering, Soochow University, Suzhou 215006, Jiangsu, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215006, Jiangsu, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215006, Jiangsu, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215006, Jiangsu, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215006, Jiangsu, ChinaSchool of Mechanical Engineering, Jiangnan University, Wuxi 214100, Jiangsu, ChinaTo improve the corrosion resistance of 304 stainless steel, boron nitride nanoplatelet (BNNP) reinforced chemically bonded ceramic coatings with lateral sizes of 3 μm and 300 nm were prepared on the substrate surface by the slurry method. The surface hydrophobic properties of BNNP coatings with different lateral sizes were characterized by SEM and optical contact angle measurement. The corrosion behavior of the coatings under simulated seawater solution was revealed by an electrochemical workstation. The effects of BNNP lateral size and content on the coatings' microscopic morphology and corrosion protection properties and their mechanisms were investigated. The results show that the surface wetting angle of the coatings increases with the addition of BNNP, the coatings of both lateral sizes have excellent hydrophobicity at 1.0%(mass fraction, the same below) BNNP, and the coatings with 300 nm BNNP have significant improvement, which increase the surface wetting angle of the coatings from 38° to 96.972°. The addition of BNNP improves the coating quality, fills the pores and cracks inside the coatings, and BNNP has good hydrophobicity, which actively contributes to the improvement of the hydrophobicity of the coatings. And 300 nm BNNP has a better sealing effect, creating more nuclei and filling the voids between alumina particles and the adhesive. The coatings with the addition of 300 nm BNNP at 1.0% have the highest low-frequency impedance and corrosion potential of 22500 Ω·cm2 and 0.344 V, respectively, and the corrosion current density reaches the lowest value of 1.12×10-7 A/cm2. The coatings prepared on the surface of the substrate create a physical barrier that effectively hinders the intrusion of corrosive media into the substrate. Compared with the original coatings, the surface morphology of the coatings with BNNP is denser after corrosion, reducing the defects such as pores and cracks in the coatings. BNNP is chemically stable and has good corrosion resistance, which can further delay and retart the corrosion reaction in the coatings and prevent the contact of the substrate with the corrosive medium. The addition of 300 nm BNNP has smaller lateral sizes and a wider distribution range, thus better impeding the expansion of corrosion paths. There are fewer defects such as corrosion pits and holes on the surface. Therefore, the coatings with the addition of 300 nm BNNP have a better effect on hindering the expansion of corrosion paths.http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2022.000670bnnpslurry methodceramic coatingsealing treatmentelectrochemistrycorrosion resistance
spellingShingle LI Dongsheng
YANG Wang
WANG Yongguang
GUAN Huaijun
ZHAO Dong
BIAN Da
Corrosion resistance of boron nitride nanoplatelet reinforced chemically bonded ceramic coatings
Cailiao gongcheng
bnnp
slurry method
ceramic coating
sealing treatment
electrochemistry
corrosion resistance
title Corrosion resistance of boron nitride nanoplatelet reinforced chemically bonded ceramic coatings
title_full Corrosion resistance of boron nitride nanoplatelet reinforced chemically bonded ceramic coatings
title_fullStr Corrosion resistance of boron nitride nanoplatelet reinforced chemically bonded ceramic coatings
title_full_unstemmed Corrosion resistance of boron nitride nanoplatelet reinforced chemically bonded ceramic coatings
title_short Corrosion resistance of boron nitride nanoplatelet reinforced chemically bonded ceramic coatings
title_sort corrosion resistance of boron nitride nanoplatelet reinforced chemically bonded ceramic coatings
topic bnnp
slurry method
ceramic coating
sealing treatment
electrochemistry
corrosion resistance
url http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2022.000670
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AT yangwang corrosionresistanceofboronnitridenanoplateletreinforcedchemicallybondedceramiccoatings
AT wangyongguang corrosionresistanceofboronnitridenanoplateletreinforcedchemicallybondedceramiccoatings
AT guanhuaijun corrosionresistanceofboronnitridenanoplateletreinforcedchemicallybondedceramiccoatings
AT zhaodong corrosionresistanceofboronnitridenanoplateletreinforcedchemicallybondedceramiccoatings
AT bianda corrosionresistanceofboronnitridenanoplateletreinforcedchemicallybondedceramiccoatings