Application of 3D Scanning as an Indirect Method to Analyze and Eliminate Errors on the Manufactured Yoke-Type Forgings Forged in SMED Device on Modernized Crank Press
This article proposes an indirect measurement method based on a dimensional and shape analysis of forgings for the evaluation of the manufacture and the proper operation of the key elements of the crank press, in which after modernization, a quick tool assembly based on SMED (Single Minute Exchange...
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| Format: | Article |
| Language: | English |
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MDPI AG
2020-12-01
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| Series: | Materials |
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| Online Access: | https://www.mdpi.com/1996-1944/14/1/137 |
| _version_ | 1797543015964737536 |
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| author | Jacek Ziemba Marek Hawryluk Marcin Rychlik |
| author_facet | Jacek Ziemba Marek Hawryluk Marcin Rychlik |
| author_sort | Jacek Ziemba |
| collection | DOAJ |
| description | This article proposes an indirect measurement method based on a dimensional and shape analysis of forgings for the evaluation of the manufacture and the proper operation of the key elements of the crank press, in which after modernization, a quick tool assembly based on SMED (Single Minute Exchange of Die) was implemented. As a result of the introduced changes aiming at improving the forging aggregate and increasing the production efficiency, errors were observed on the manufactured products-forgings in the form of twists and joggles. In order to solve the problem, a lot of advanced methods was used, including: dynamic system of deformation analysis, numerical modeling and as well as dimensional and shape analysis by 3d scanning. Despite the above, this approach (classic way) did not solve the problem. A proprietary method with the use of 3D reverse scanning was proposed, which allows to solve the problem of forgings errors. Based on the measurement results and analyses for a few variants of production cycles, the necessary changes were obtained, making it possible to minimize the errors and obtain proper products in respect of geometry and quality. |
| first_indexed | 2024-03-10T13:38:43Z |
| format | Article |
| id | doaj.art-69fdbf129acb436db2cbd3ef4e079735 |
| institution | Directory Open Access Journal |
| issn | 1996-1944 |
| language | English |
| last_indexed | 2024-03-10T13:38:43Z |
| publishDate | 2020-12-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Materials |
| spelling | doaj.art-69fdbf129acb436db2cbd3ef4e0797352023-11-21T03:11:42ZengMDPI AGMaterials1996-19442020-12-0114113710.3390/ma14010137Application of 3D Scanning as an Indirect Method to Analyze and Eliminate Errors on the Manufactured Yoke-Type Forgings Forged in SMED Device on Modernized Crank PressJacek Ziemba0Marek Hawryluk1Marcin Rychlik2Department of Metal Forming, Welding and Metrology, Wroclaw University of Science and Technology, 50-370 Wroclaw, PolandDepartment of Metal Forming, Welding and Metrology, Wroclaw University of Science and Technology, 50-370 Wroclaw, PolandKuźnia Jawor S.A., 59-400 Jawor, PolandThis article proposes an indirect measurement method based on a dimensional and shape analysis of forgings for the evaluation of the manufacture and the proper operation of the key elements of the crank press, in which after modernization, a quick tool assembly based on SMED (Single Minute Exchange of Die) was implemented. As a result of the introduced changes aiming at improving the forging aggregate and increasing the production efficiency, errors were observed on the manufactured products-forgings in the form of twists and joggles. In order to solve the problem, a lot of advanced methods was used, including: dynamic system of deformation analysis, numerical modeling and as well as dimensional and shape analysis by 3d scanning. Despite the above, this approach (classic way) did not solve the problem. A proprietary method with the use of 3D reverse scanning was proposed, which allows to solve the problem of forgings errors. Based on the measurement results and analyses for a few variants of production cycles, the necessary changes were obtained, making it possible to minimize the errors and obtain proper products in respect of geometry and quality.https://www.mdpi.com/1996-1944/14/1/137crank pressdie forgingsjoggles and shape errors3D scanning |
| spellingShingle | Jacek Ziemba Marek Hawryluk Marcin Rychlik Application of 3D Scanning as an Indirect Method to Analyze and Eliminate Errors on the Manufactured Yoke-Type Forgings Forged in SMED Device on Modernized Crank Press Materials crank press die forgings joggles and shape errors 3D scanning |
| title | Application of 3D Scanning as an Indirect Method to Analyze and Eliminate Errors on the Manufactured Yoke-Type Forgings Forged in SMED Device on Modernized Crank Press |
| title_full | Application of 3D Scanning as an Indirect Method to Analyze and Eliminate Errors on the Manufactured Yoke-Type Forgings Forged in SMED Device on Modernized Crank Press |
| title_fullStr | Application of 3D Scanning as an Indirect Method to Analyze and Eliminate Errors on the Manufactured Yoke-Type Forgings Forged in SMED Device on Modernized Crank Press |
| title_full_unstemmed | Application of 3D Scanning as an Indirect Method to Analyze and Eliminate Errors on the Manufactured Yoke-Type Forgings Forged in SMED Device on Modernized Crank Press |
| title_short | Application of 3D Scanning as an Indirect Method to Analyze and Eliminate Errors on the Manufactured Yoke-Type Forgings Forged in SMED Device on Modernized Crank Press |
| title_sort | application of 3d scanning as an indirect method to analyze and eliminate errors on the manufactured yoke type forgings forged in smed device on modernized crank press |
| topic | crank press die forgings joggles and shape errors 3D scanning |
| url | https://www.mdpi.com/1996-1944/14/1/137 |
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