Evaluation of a pilot-scaled paddle dryer for the production of ethanol from lignocellulose including inhibitor removal and high-solids enzymatic hydrolysis

The advantage of using paddle dryers (PD) in the production of sugars and 2nd generation ethanol from pretreated wheat straw was investigated. This machinery was employed in order to detoxify steam-exploded substrates and to mix different slurries in the hydrolysis step. The obtained hydrolysate was...

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Main Authors: Egidio Viola, Giuseppe Arcieri, Francesco Zimbardi, Vito Valerio, Nadia Cerone, Ugo De Corato
Format: Article
Language:English
Published: Elsevier 2016-03-01
Series:Biotechnology Reports
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2215017X15000703
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author Egidio Viola
Giuseppe Arcieri
Francesco Zimbardi
Vito Valerio
Nadia Cerone
Ugo De Corato
author_facet Egidio Viola
Giuseppe Arcieri
Francesco Zimbardi
Vito Valerio
Nadia Cerone
Ugo De Corato
author_sort Egidio Viola
collection DOAJ
description The advantage of using paddle dryers (PD) in the production of sugars and 2nd generation ethanol from pretreated wheat straw was investigated. This machinery was employed in order to detoxify steam-exploded substrates and to mix different slurries in the hydrolysis step. The obtained hydrolysate was fermented by the yeast Saccharomyces cerevisiae. Acetic acid and furfural were reduced up to 11 and 26 fold respectively in the detoxified substrate. When fermentation was carried out at low solid suspension, the use of PD was as effective as water extraction in detoxifying exploded biomass, giving ethanol yields of 90% at 0.05 solid/liquid ratio (S/L) and 80% at 0.10 S/L. Moreover, by using PD the cellulose conversion yield was significantly improved in the hydrolysis step: when operating at higher S/L (0.4), the hydrolysis efficiency was twice the one achieved by using a bioreactor with a Rushton stirrer.
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spelling doaj.art-6a030f90921441e9ace339fb7243989a2022-12-22T03:56:52ZengElsevierBiotechnology Reports2215-017X2016-03-019C384510.1016/j.btre.2015.12.005Evaluation of a pilot-scaled paddle dryer for the production of ethanol from lignocellulose including inhibitor removal and high-solids enzymatic hydrolysisEgidio Viola0Giuseppe Arcieri1Francesco Zimbardi2Vito Valerio3Nadia Cerone4Ugo De Corato5Italian National Agency for New Technologies, Energy and Sustainable Economic Development (ENEA), Trisaia Research Centre, S.S. 106 Jonica, km 419 + 500, 75026 Rotondella, MT, ItalyItalian National Agency for New Technologies, Energy and Sustainable Economic Development (ENEA), Trisaia Research Centre, S.S. 106 Jonica, km 419 + 500, 75026 Rotondella, MT, ItalyItalian National Agency for New Technologies, Energy and Sustainable Economic Development (ENEA), Trisaia Research Centre, S.S. 106 Jonica, km 419 + 500, 75026 Rotondella, MT, ItalyItalian National Agency for New Technologies, Energy and Sustainable Economic Development (ENEA), Trisaia Research Centre, S.S. 106 Jonica, km 419 + 500, 75026 Rotondella, MT, ItalyItalian National Agency for New Technologies, Energy and Sustainable Economic Development (ENEA), Trisaia Research Centre, S.S. 106 Jonica, km 419 + 500, 75026 Rotondella, MT, ItalyItalian National Agency for New Technologies, Energy and Sustainable Economic Development (ENEA), Territorial Office of Bari—Uni. Versus Consortium, Viale Japigia 188, Bari 70126, ItalyThe advantage of using paddle dryers (PD) in the production of sugars and 2nd generation ethanol from pretreated wheat straw was investigated. This machinery was employed in order to detoxify steam-exploded substrates and to mix different slurries in the hydrolysis step. The obtained hydrolysate was fermented by the yeast Saccharomyces cerevisiae. Acetic acid and furfural were reduced up to 11 and 26 fold respectively in the detoxified substrate. When fermentation was carried out at low solid suspension, the use of PD was as effective as water extraction in detoxifying exploded biomass, giving ethanol yields of 90% at 0.05 solid/liquid ratio (S/L) and 80% at 0.10 S/L. Moreover, by using PD the cellulose conversion yield was significantly improved in the hydrolysis step: when operating at higher S/L (0.4), the hydrolysis efficiency was twice the one achieved by using a bioreactor with a Rushton stirrer.http://www.sciencedirect.com/science/article/pii/S2215017X15000703Pilot plant studyBioethanolPaddle dryerDetoxificationHydrolysis
spellingShingle Egidio Viola
Giuseppe Arcieri
Francesco Zimbardi
Vito Valerio
Nadia Cerone
Ugo De Corato
Evaluation of a pilot-scaled paddle dryer for the production of ethanol from lignocellulose including inhibitor removal and high-solids enzymatic hydrolysis
Biotechnology Reports
Pilot plant study
Bioethanol
Paddle dryer
Detoxification
Hydrolysis
title Evaluation of a pilot-scaled paddle dryer for the production of ethanol from lignocellulose including inhibitor removal and high-solids enzymatic hydrolysis
title_full Evaluation of a pilot-scaled paddle dryer for the production of ethanol from lignocellulose including inhibitor removal and high-solids enzymatic hydrolysis
title_fullStr Evaluation of a pilot-scaled paddle dryer for the production of ethanol from lignocellulose including inhibitor removal and high-solids enzymatic hydrolysis
title_full_unstemmed Evaluation of a pilot-scaled paddle dryer for the production of ethanol from lignocellulose including inhibitor removal and high-solids enzymatic hydrolysis
title_short Evaluation of a pilot-scaled paddle dryer for the production of ethanol from lignocellulose including inhibitor removal and high-solids enzymatic hydrolysis
title_sort evaluation of a pilot scaled paddle dryer for the production of ethanol from lignocellulose including inhibitor removal and high solids enzymatic hydrolysis
topic Pilot plant study
Bioethanol
Paddle dryer
Detoxification
Hydrolysis
url http://www.sciencedirect.com/science/article/pii/S2215017X15000703
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