Processing-structure-property relationships in practical thin solid-electrolyte separators for all-solid-state batteries

Scalable processing of thin and robust solid-electrolyte (SE) separators is key for the commercialization of high-energy all-solid-state batteries (ASSBs). Herein, we report the preparation of Li _6 PS _5 Cl-based thin SE separators incorporating suitable binders for potential use in ASSBs by two sc...

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Main Authors: Junhao Li, Soochan Kim, Lorenzo Mezzomo, Yvonne Chart, Jack Aspinall, Riccardo Ruffo, Mauro Pasta
Format: Article
Language:English
Published: IOP Publishing 2024-01-01
Series:JPhys Energy
Subjects:
Online Access:https://doi.org/10.1088/2515-7655/ad3d0b
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author Junhao Li
Soochan Kim
Lorenzo Mezzomo
Yvonne Chart
Jack Aspinall
Riccardo Ruffo
Mauro Pasta
author_facet Junhao Li
Soochan Kim
Lorenzo Mezzomo
Yvonne Chart
Jack Aspinall
Riccardo Ruffo
Mauro Pasta
author_sort Junhao Li
collection DOAJ
description Scalable processing of thin and robust solid-electrolyte (SE) separators is key for the commercialization of high-energy all-solid-state batteries (ASSBs). Herein, we report the preparation of Li _6 PS _5 Cl-based thin SE separators incorporating suitable binders for potential use in ASSBs by two scalable wet processing techniques: tape-casting with nitrile-butadiene rubber (NBR) and calendering with carboxylated nitrile butadiene rubber (XNBR). By means of tensile testing and electrochemical impedance spectroscopy, the influence of processing on the mechanical as well as the electrochemical properties of the resulting thin SE separators is investigated. A trade-off between the mechanical and electrochemical properties is observed, which is due to the inextricably linked microstructures (particle size, binder content and distribution, and porosity) induced by the two different processes. Thin SE separators prepared using the tape-casting method with the more well-distributed binder network demonstrate superior tensile mechanical properties compared to the ones prepared by the calendering method. The results provide insights into the processing-structure-property relationships of the thin SE separators, which will contribute to advancing the application of practical thin solid electrolytes in ASSBs.
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spelling doaj.art-6a3a7046f8554c36b31b3d05f43e27152024-04-18T06:38:41ZengIOP PublishingJPhys Energy2515-76552024-01-016202502310.1088/2515-7655/ad3d0bProcessing-structure-property relationships in practical thin solid-electrolyte separators for all-solid-state batteriesJunhao Li0https://orcid.org/0009-0004-0526-0730Soochan Kim1Lorenzo Mezzomo2https://orcid.org/0000-0002-1863-8753Yvonne Chart3https://orcid.org/0000-0003-0523-8627Jack Aspinall4https://orcid.org/0000-0002-6470-3915Riccardo Ruffo5Mauro Pasta6https://orcid.org/0000-0002-2613-4555Department of Materials, University of Oxford , Parks Road, Oxford OX1 3PH, United Kingdom; The Faraday Institution, Quad One , Didcot OX11 0RA, United KingdomDepartment of Materials, University of Oxford , Parks Road, Oxford OX1 3PH, United Kingdom; The Faraday Institution, Quad One , Didcot OX11 0RA, United Kingdom; School of Chemical Engineering, Sungkyunkwan University , Suwon 16419, Republic of KoreaDepartment of Materials, University of Oxford , Parks Road, Oxford OX1 3PH, United Kingdom; Dipartimento di Scienza dei Materiali, Università di Milano-Bicocca , via R. Cozzi 55, 20125 Milano, ItalyDepartment of Materials, University of Oxford , Parks Road, Oxford OX1 3PH, United Kingdom; The Faraday Institution, Quad One , Didcot OX11 0RA, United KingdomDepartment of Materials, University of Oxford , Parks Road, Oxford OX1 3PH, United Kingdom; The Faraday Institution, Quad One , Didcot OX11 0RA, United KingdomDipartimento di Scienza dei Materiali, Università di Milano-Bicocca , via R. Cozzi 55, 20125 Milano, Italy; National Reference Centre for Electrochemical Energy Storage (GISEL)—Consorzio Interuniversitario Nazionale per la Scienza e Tecnologia dei Materiali (INSTM) , 50121 Firenze, ItalyDepartment of Materials, University of Oxford , Parks Road, Oxford OX1 3PH, United Kingdom; The Faraday Institution, Quad One , Didcot OX11 0RA, United KingdomScalable processing of thin and robust solid-electrolyte (SE) separators is key for the commercialization of high-energy all-solid-state batteries (ASSBs). Herein, we report the preparation of Li _6 PS _5 Cl-based thin SE separators incorporating suitable binders for potential use in ASSBs by two scalable wet processing techniques: tape-casting with nitrile-butadiene rubber (NBR) and calendering with carboxylated nitrile butadiene rubber (XNBR). By means of tensile testing and electrochemical impedance spectroscopy, the influence of processing on the mechanical as well as the electrochemical properties of the resulting thin SE separators is investigated. A trade-off between the mechanical and electrochemical properties is observed, which is due to the inextricably linked microstructures (particle size, binder content and distribution, and porosity) induced by the two different processes. Thin SE separators prepared using the tape-casting method with the more well-distributed binder network demonstrate superior tensile mechanical properties compared to the ones prepared by the calendering method. The results provide insights into the processing-structure-property relationships of the thin SE separators, which will contribute to advancing the application of practical thin solid electrolytes in ASSBs.https://doi.org/10.1088/2515-7655/ad3d0ball-solid-state batteriesthin solid-electrolyte separatorprocessingpracticalLi6PS5Cl
spellingShingle Junhao Li
Soochan Kim
Lorenzo Mezzomo
Yvonne Chart
Jack Aspinall
Riccardo Ruffo
Mauro Pasta
Processing-structure-property relationships in practical thin solid-electrolyte separators for all-solid-state batteries
JPhys Energy
all-solid-state batteries
thin solid-electrolyte separator
processing
practical
Li6PS5Cl
title Processing-structure-property relationships in practical thin solid-electrolyte separators for all-solid-state batteries
title_full Processing-structure-property relationships in practical thin solid-electrolyte separators for all-solid-state batteries
title_fullStr Processing-structure-property relationships in practical thin solid-electrolyte separators for all-solid-state batteries
title_full_unstemmed Processing-structure-property relationships in practical thin solid-electrolyte separators for all-solid-state batteries
title_short Processing-structure-property relationships in practical thin solid-electrolyte separators for all-solid-state batteries
title_sort processing structure property relationships in practical thin solid electrolyte separators for all solid state batteries
topic all-solid-state batteries
thin solid-electrolyte separator
processing
practical
Li6PS5Cl
url https://doi.org/10.1088/2515-7655/ad3d0b
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