Thermal Modeling of Polyamide 12 Powder in the Selective Laser Sintering Process Using the Discrete Element Method

Selective laser sintering (SLS) is one of the key additive manufacturing technologies that can build any complex three-dimensional structure without the use of any special tools. Thermal modeling of this process is required to anticipate the quality of the manufactured parts by assessing the microst...

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Main Authors: Reda Lakraimi, Hamid Abouchadi, Mourad Taha Janan, Abdellah Chehri, Rachid Saadane
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/2/753
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author Reda Lakraimi
Hamid Abouchadi
Mourad Taha Janan
Abdellah Chehri
Rachid Saadane
author_facet Reda Lakraimi
Hamid Abouchadi
Mourad Taha Janan
Abdellah Chehri
Rachid Saadane
author_sort Reda Lakraimi
collection DOAJ
description Selective laser sintering (SLS) is one of the key additive manufacturing technologies that can build any complex three-dimensional structure without the use of any special tools. Thermal modeling of this process is required to anticipate the quality of the manufactured parts by assessing the microstructure, residual stresses, and structural deformations of the finished product. This paper proposes a framework for the thermal simulation of the SLS process based on the discrete element method (DEM) and numerically generated in Python. This framework simulates a polyamide 12 (PA12) particle domain to describe the temperature evolution in this domain using simple interaction laws between the DEM particles and considering the exchange of these particles with the boundary planes. The results obtained and the comparison with the literature show that the DEM frame accurately captures the temperature distribution in the domain scanned by the laser. The effect of laser power and projection time on the temperature of PA12 particles is investigated and validated with experimental settings to show the reliability of DEM in simulating powder-based additive manufacturing processes.
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spelling doaj.art-6aab88f36db74da79d01e73097aad7dd2023-11-30T23:17:42ZengMDPI AGMaterials1996-19442023-01-0116275310.3390/ma16020753Thermal Modeling of Polyamide 12 Powder in the Selective Laser Sintering Process Using the Discrete Element MethodReda Lakraimi0Hamid Abouchadi1Mourad Taha Janan2Abdellah Chehri3Rachid Saadane4Laboratory of Applied Mechanics and Technologies, ENSAM, Mohammed V University, Rabat 10100, MoroccoLaboratory of Applied Mechanics and Technologies, ENSAM, Mohammed V University, Rabat 10100, MoroccoLaboratory of Applied Mechanics and Technologies, ENSAM, Mohammed V University, Rabat 10100, MoroccoDepartment of Mathematics and Computer Science, Royal Military College of Canada, Kingston, ON K7K 7B4, CanadaSIRC-LaGeS, Hassania School of Public Works, Casablanca 20000, MoroccoSelective laser sintering (SLS) is one of the key additive manufacturing technologies that can build any complex three-dimensional structure without the use of any special tools. Thermal modeling of this process is required to anticipate the quality of the manufactured parts by assessing the microstructure, residual stresses, and structural deformations of the finished product. This paper proposes a framework for the thermal simulation of the SLS process based on the discrete element method (DEM) and numerically generated in Python. This framework simulates a polyamide 12 (PA12) particle domain to describe the temperature evolution in this domain using simple interaction laws between the DEM particles and considering the exchange of these particles with the boundary planes. The results obtained and the comparison with the literature show that the DEM frame accurately captures the temperature distribution in the domain scanned by the laser. The effect of laser power and projection time on the temperature of PA12 particles is investigated and validated with experimental settings to show the reliability of DEM in simulating powder-based additive manufacturing processes.https://www.mdpi.com/1996-1944/16/2/753selective laser sinteringdiscrete element methodpolyamide 12thermal modelingadditive manufacturing processes
spellingShingle Reda Lakraimi
Hamid Abouchadi
Mourad Taha Janan
Abdellah Chehri
Rachid Saadane
Thermal Modeling of Polyamide 12 Powder in the Selective Laser Sintering Process Using the Discrete Element Method
Materials
selective laser sintering
discrete element method
polyamide 12
thermal modeling
additive manufacturing processes
title Thermal Modeling of Polyamide 12 Powder in the Selective Laser Sintering Process Using the Discrete Element Method
title_full Thermal Modeling of Polyamide 12 Powder in the Selective Laser Sintering Process Using the Discrete Element Method
title_fullStr Thermal Modeling of Polyamide 12 Powder in the Selective Laser Sintering Process Using the Discrete Element Method
title_full_unstemmed Thermal Modeling of Polyamide 12 Powder in the Selective Laser Sintering Process Using the Discrete Element Method
title_short Thermal Modeling of Polyamide 12 Powder in the Selective Laser Sintering Process Using the Discrete Element Method
title_sort thermal modeling of polyamide 12 powder in the selective laser sintering process using the discrete element method
topic selective laser sintering
discrete element method
polyamide 12
thermal modeling
additive manufacturing processes
url https://www.mdpi.com/1996-1944/16/2/753
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AT mouradtahajanan thermalmodelingofpolyamide12powderintheselectivelasersinteringprocessusingthediscreteelementmethod
AT abdellahchehri thermalmodelingofpolyamide12powderintheselectivelasersinteringprocessusingthediscreteelementmethod
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