Effects of ZSM-5 Morphology and Fe Promoter for Dimethyl Ether Conversion to Gasoline-Range Hydrocarbons

The synthesis of gasoline-range hydrocarbons by gas-phase dimethyl ether (DME) conversion was investigated on various ZSM-5 zeolites with different morphologies and Fe contents. The different morphologies of ZSM-5 significantly altered the distributions of the acidic sites, which showed different se...

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Main Authors: Mansoor Ali, Jong Jin Kim, Faisal Zafar, Dongming Shen, Xu Wang, Jong Wook Bae
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Catalysts
Subjects:
Online Access:https://www.mdpi.com/2073-4344/13/5/910
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author Mansoor Ali
Jong Jin Kim
Faisal Zafar
Dongming Shen
Xu Wang
Jong Wook Bae
author_facet Mansoor Ali
Jong Jin Kim
Faisal Zafar
Dongming Shen
Xu Wang
Jong Wook Bae
author_sort Mansoor Ali
collection DOAJ
description The synthesis of gasoline-range hydrocarbons by gas-phase dimethyl ether (DME) conversion was investigated on various ZSM-5 zeolites with different morphologies and Fe contents. The different morphologies of ZSM-5 significantly altered the distributions of the acidic sites, which showed different selectivities to gasoline-range hydrocarbons. Nanostructured ZSM-5 (N-ZSM-5) revealed the highest C<sub>5+</sub> selectivity of 41.7% with an aromatics selectivity of 23.6% at ~100% DME conversion. The superior catalytic activity of N-ZSM-5 was attributed to the largest strong Brønsted acidic sites and smaller crystallite sizes, which were beneficial for the faster removal rate of heavy hydrocarbons due to its shorter diffusion pathlength compared to conventional ZSM-5 (C-ZSM-5). In addition, 10 wt% Fe-impregnated N-ZSM-5 revealed an enhanced C<sub>5+</sub> selectivity of 60.6% with a smaller C<sub>1</sub>–C<sub>4</sub> selectivity of 21.9%, which were attributed to the adjusted acidic sites by suppressing the cracking reactions of the surface intermediates, which are responsible for the selective formation of smaller light hydrocarbons. However, the excess amount of Fe on N-ZSM-5 showed a lower DME conversion of 83.5% with a lower C<sub>5+</sub> selectivity of 38.5% due to the blockages of the active acidic sites. Nanostructured N-ZSM-5 possessing a larger amount of strong Brønsted acid sites with 10 wt% Fe modification clearly showed a higher formation rate of gasoline-range hydrocarbons due to an enhanced secondary oligomerization of surface intermediates to form heavier aromatic hydrocarbons.
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spelling doaj.art-6aac1b63c42d4871a51a71fdd618acc32023-11-18T00:52:06ZengMDPI AGCatalysts2073-43442023-05-0113591010.3390/catal13050910Effects of ZSM-5 Morphology and Fe Promoter for Dimethyl Ether Conversion to Gasoline-Range HydrocarbonsMansoor Ali0Jong Jin Kim1Faisal Zafar2Dongming Shen3Xu Wang4Jong Wook Bae5School of Chemical Engineering, Sungkyunkwan University (SKKU), 2066 Seobu-ro, Jangan-gu, Suwon 16419, Republic of KoreaSchool of Chemical Engineering, Sungkyunkwan University (SKKU), 2066 Seobu-ro, Jangan-gu, Suwon 16419, Republic of KoreaSchool of Chemical Engineering, Sungkyunkwan University (SKKU), 2066 Seobu-ro, Jangan-gu, Suwon 16419, Republic of KoreaSchool of Chemical Engineering, Sungkyunkwan University (SKKU), 2066 Seobu-ro, Jangan-gu, Suwon 16419, Republic of KoreaSchool of Chemical Engineering, Sungkyunkwan University (SKKU), 2066 Seobu-ro, Jangan-gu, Suwon 16419, Republic of KoreaSchool of Chemical Engineering, Sungkyunkwan University (SKKU), 2066 Seobu-ro, Jangan-gu, Suwon 16419, Republic of KoreaThe synthesis of gasoline-range hydrocarbons by gas-phase dimethyl ether (DME) conversion was investigated on various ZSM-5 zeolites with different morphologies and Fe contents. The different morphologies of ZSM-5 significantly altered the distributions of the acidic sites, which showed different selectivities to gasoline-range hydrocarbons. Nanostructured ZSM-5 (N-ZSM-5) revealed the highest C<sub>5+</sub> selectivity of 41.7% with an aromatics selectivity of 23.6% at ~100% DME conversion. The superior catalytic activity of N-ZSM-5 was attributed to the largest strong Brønsted acidic sites and smaller crystallite sizes, which were beneficial for the faster removal rate of heavy hydrocarbons due to its shorter diffusion pathlength compared to conventional ZSM-5 (C-ZSM-5). In addition, 10 wt% Fe-impregnated N-ZSM-5 revealed an enhanced C<sub>5+</sub> selectivity of 60.6% with a smaller C<sub>1</sub>–C<sub>4</sub> selectivity of 21.9%, which were attributed to the adjusted acidic sites by suppressing the cracking reactions of the surface intermediates, which are responsible for the selective formation of smaller light hydrocarbons. However, the excess amount of Fe on N-ZSM-5 showed a lower DME conversion of 83.5% with a lower C<sub>5+</sub> selectivity of 38.5% due to the blockages of the active acidic sites. Nanostructured N-ZSM-5 possessing a larger amount of strong Brønsted acid sites with 10 wt% Fe modification clearly showed a higher formation rate of gasoline-range hydrocarbons due to an enhanced secondary oligomerization of surface intermediates to form heavier aromatic hydrocarbons.https://www.mdpi.com/2073-4344/13/5/910conversion of dimethyl ether (DME)gasoline-range hydrocarbonsmorphology of ZSM-5Fe-modified ZSM-5surface acidity
spellingShingle Mansoor Ali
Jong Jin Kim
Faisal Zafar
Dongming Shen
Xu Wang
Jong Wook Bae
Effects of ZSM-5 Morphology and Fe Promoter for Dimethyl Ether Conversion to Gasoline-Range Hydrocarbons
Catalysts
conversion of dimethyl ether (DME)
gasoline-range hydrocarbons
morphology of ZSM-5
Fe-modified ZSM-5
surface acidity
title Effects of ZSM-5 Morphology and Fe Promoter for Dimethyl Ether Conversion to Gasoline-Range Hydrocarbons
title_full Effects of ZSM-5 Morphology and Fe Promoter for Dimethyl Ether Conversion to Gasoline-Range Hydrocarbons
title_fullStr Effects of ZSM-5 Morphology and Fe Promoter for Dimethyl Ether Conversion to Gasoline-Range Hydrocarbons
title_full_unstemmed Effects of ZSM-5 Morphology and Fe Promoter for Dimethyl Ether Conversion to Gasoline-Range Hydrocarbons
title_short Effects of ZSM-5 Morphology and Fe Promoter for Dimethyl Ether Conversion to Gasoline-Range Hydrocarbons
title_sort effects of zsm 5 morphology and fe promoter for dimethyl ether conversion to gasoline range hydrocarbons
topic conversion of dimethyl ether (DME)
gasoline-range hydrocarbons
morphology of ZSM-5
Fe-modified ZSM-5
surface acidity
url https://www.mdpi.com/2073-4344/13/5/910
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